Machine Learning Detection of Faulty Components Before Uncorrectable Errors

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Solution Overview

Problem

Current failure analysis processes for cloud service providers are slow and reactive, requiring actual failed components for diagnosis, which leads to significant downtime and business impacts due to component quality issues.

Innovation Solution

A system that predicts component failures by identifying patterns of features associated with components that increase the probability of errors, using historical component data and machine learning to proactively mitigate potential failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If actual failed components are shipped back to component supplier for diagnosis, then failure analysis can be performed, but the process takes months and causes significant downtime

Engineering Contradiction:
Improvefailure analysis accuracyVSAvoidtime to diagnose failure
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by collecting and analyzing component data before actual failure occurs. The system continuously monitors component health metrics, operational parameters, and error patterns to predict potential failures. This allows the cloud service provider to proactively replace components before they fail, eliminating the need to ship failed components for analysis and reducing downtime to minimal or zero.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If component failure analysis is performed reactively after failure, then root cause can be identified, but business impact cannot be minimized due to delayed response

Engineering Contradiction:
Improvecomponent quality assuranceVSAvoiddata center operational efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements feedback by continuously monitoring component performance data, error logs, and operational metrics, then using machine learning models to analyze this feedback in real-time. The system provides ongoing assessments of component health and predicts future failures based on patterns detected in the feedback data. This enables proactive maintenance decisions that maintain high reliability while preserving data center productivity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary analysis of component health trends before failure occurs, identifying at-risk components through pattern recognition in operational data. This preliminary assessment allows the cloud service provider to take preventive actions such as component replacement or workload migration before actual failure impacts productivity, while still ensuring component quality through thorough analysis.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If component suppliers provide failure notification with preliminary analysis, then cloud service providers can take fast risk assessment actions, but this requires component suppliers to have advanced diagnostic capabilities

Engineering Contradiction:
Improverisk assessment speedVSAvoiddiagnostic system requirements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies self-service by enabling the cloud service provider to perform their own component failure analysis and prediction using the collected operational data and machine learning models. Instead of relying on component suppliers to provide diagnostic capabilities, the system empowers the cloud service provider to independently assess component health, predict failures, and make replacement decisions. This eliminates the need for complex supplier diagnostic systems while enabling fast risk assessment and proactive maintenance.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250053166A1Detecting a quality-related faulty component and predicting uncorrectable errors incurred by a component using machine learning
Publication Date: 2025.02.13 MICROSOFT TECHNOLOGY LICENSING LLC
  • US20250053166A1 patent drawing
  • US20250053166A1 patent drawing
  • US20250053166A1 patent drawing

AI summary

Aspects of the disclosure identify a pattern of features associated with a computing component indicating an increased probability that the component incurs an uncorrectable error. Historical component data, component features, server data, and server services are utilized to identify the patterns that correlate to an increased probability that the component incurs an uncorrectable error. For example, this data is used as input into a machine learning platform. Proactive and/or mitigating actions that reduce the probability of an uncorrectable error or its negative effects are presented and/or implemented to minimize or eliminate disruption in cloud computing services.