FBAR Peripheral Film Frame for Spurious Mode Suppression

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Solution Overview

Problem

Film bulk acoustic wave resonators face degradation in frequency response due to spurious acoustic waves generated by transverse waves perpendicular to the main acoustic wave propagation, which degrades their performance.

Innovation Solution

The introduction of recessed and raised frame portions on the top electrode and piezoelectric film, respectively, controls the resonant frequency by varying the thickness of the acoustic wave propagation path, thereby suppressing transverse acoustic waves and reducing spurious mode generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional film bulk acoustic wave resonator structure is used, then the device is simple to manufacture, but spurious acoustic waves are generated that degrade frequency response

Engineering Contradiction:
Improvefrequency responseVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating frame portions with different heights (first frame portion at a first height, second frame portion at a second height) at specific locations around the piezoelectric film's active region. This local structural variation suppresses spurious acoustic waves at the boundaries without affecting the overall simple resonator design, thereby improving frequency response while maintaining manufacturing simplicity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the frame structure into multiple distinct frame portions (first frame portion and second frame portion) with different heights and positions. This segmentation allows each frame portion to independently control specific aspects of acoustic wave propagation, effectively suppressing spurious modes while keeping the overall device structure manageable and manufacturable.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If the piezoelectric film thickness is increased to control resonant frequency, then the resonant frequency is adjusted, but transverse acoustic waves are generated that create spurious modes

Engineering Contradiction:
Improveresonant frequency controlVSAvoidspurious mode generation
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

Instead of uniformly increasing the piezoelectric film thickness throughout, the patent uses localized frame portions of different heights positioned around the active region. The first frame portion at a first height and the second frame portion at a second height locally modify the acoustic boundary conditions, enabling resonant frequency control while suppressing the generation of transverse acoustic waves that cause spurious modes.

Inventive Principle:
Principle #3Local quality

3Reliability

If frame structures are added to suppress transverse waves, then spurious mode generation is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvespurious mode suppressionVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent implements frame portions with different heights only at specific locations around the piezoelectric film's active region rather than throughout the entire structure. This localized approach suppresses spurious modes effectively while minimizing the additional manufacturing complexity, as the frame structure can be integrated into existing fabrication processes with minimal modification.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly suppresses spurious mode generation, enhancing the frequency response and performance of film bulk acoustic wave resonators by controlling the resonant frequency and reducing transverse acoustic wave interference.

Implementation Method 1

a piezoelectric film supported to oscillate in a direction opposite to a main surface of the substrate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

controls the resonant frequency by varying the thickness of the acoustic wave propagation path

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Implementation Method 3

suppressing transverse acoustic waves and reducing spurious mode generation

Methodology Applied
Scientific EffectAcoustic wave suppression: Damping

Data Source

PatentUS20230105726A1Film bulk acoustic wave resonators and filters with peripheral film frame
Publication Date: 2023.04.06 SKYWORKS SOLUTIONS INC
  • US20230105726A1 patent drawing
  • US20230105726A1 patent drawing
  • US20230105726A1 patent drawing

AI summary

A film bulk acoustic wave resonator (FBAR) is disclosed with recessed and raised frame portions in the piezoelectric film. The FBAR can include a substrate, the piezoelectric film supported to oscillate in a direction opposite to a main surface of the substrate, and a pair of top and bottom electrodes formed respectively on top and bottom surfaces of the film. The recessed frame portion and the raised frame portion can be formed in the film to extend adjacent to each other along a periphery of an active region of the film oscillating during an operation of the film on a top surface of the top electrode.