Fiber Bragg Grating Fabrication Using Pulse Trains

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Solution Overview

Problem

Existing methods for producing fiber Bragg gratings using femtosecond lasers require high equipment expenditure and result in low refractive index contrast, limiting the quality of the gratings produced.

Innovation Solution

The method involves using pulse trains with multiple individual pulses instead of single pulses to modify the refractive index in a waveguide, where the time interval between pulses is adjusted to optimize energy usage and material modification, allowing for the production of high-quality fiber Bragg gratings with reduced equipment outlay.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the energy of individual femtosecond laser pulses is increased to generate a fiber Bragg grating of higher optical quality, then the refractive index contrast improves, but the equipment expenditure increases due to the need for regenerative amplifiers

Engineering Contradiction:
Improverefractive index contrastVSAvoidequipment expenditure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies periodic action by using pulse trains with multiple individual pulses instead of single high-energy pulses. The pulse train consists of multiple lower-energy pulses delivered at specific time intervals, creating a periodic modification pattern in the waveguide material that achieves high refractive index contrast without requiring expensive regenerative amplifiers. Each pulse in the train contributes to cumulative material modification, and the periodicity allows for controlled energy deposition.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent segments the total energy delivery into multiple individual pulses within a pulse train, where each pulse delivers a portion of the total required energy. This segmentation allows the use of lower-energy pulses that can be generated by standard femtosecond laser sources without regenerative amplifiers, while the cumulative effect of multiple pulses achieves the same or better refractive index contrast as single high-energy pulses.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If single high-energy pulses are used to modify the waveguide, then the refractive index change is sufficient for grating formation, but the equipment outlay increases and the process becomes less efficient

Engineering Contradiction:
Improverefractive index modificationVSAvoidproduction efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent implements continuity of useful action by delivering multiple pulses in a continuous pulse train format rather than isolated single pulses. The pulses are delivered in rapid succession with time intervals optimized for material response, maintaining continuous energy deposition and material modification throughout the grating formation process. This continuous action improves production efficiency while achieving the required refractive index modification.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The periodic delivery of pulses in a pulse train creates a rhythmic pattern of energy deposition that optimizes material modification. The periodicity allows the material to respond to each pulse while maintaining a cumulative effect, achieving efficient and effective refractive index contrast enhancement without requiring expensive high-energy single-pulse systems.

Inventive Principle:
Principle #19Periodic action

3Manufacturing precision

If multiple pulses are delivered in a pulse train with short time intervals, then the cumulative energy modifies the material more effectively, but the risk of thermal accumulation increases

Engineering Contradiction:
Improvematerial modification qualityVSAvoidthermal accumulation
Core Design Contradiction:
Manufacturing precisionVSTemperature

Solution Approach 1:

The patent optimizes the time interval between pulses in the pulse train to balance cumulative material modification with thermal management. By carefully selecting the pulse interval parameter, the system allows sufficient time for heat dissipation between pulses while maintaining enough frequency to achieve cumulative modification effects. This parameter optimization enables effective material modification without excessive thermal accumulation that would degrade grating quality.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the creation of fiber Bragg gratings with improved optical quality and reduced bandwidth, achieving higher reflectivity with lower energy input, eliminating the need for regenerative amplifiers and simplifying the production process.

Implementation Method 1

The absorption of the laser radiation causes a change in the refractive index, so that part of the light guided in the waveguide is reflected and part of the light is transmitted at every interface between the irradiated and non-irradiated material.

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentEP2929381B1Method and apparatus for fabricating at least one fiber bragg grating
Publication Date: 2023.07.19 FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
  • EP2929381B1 patent drawingFigure 1~3
  • EP2929381B1 patent drawingFigure 4~6
  • EP2929381B1 patent drawingFigure 7~8

AI summary

The invention relates to a method and a device for producing at least one fibre Bragg grating (1) in a waveguide (2), wherein the waveguide (2) has at least one core (21) having a first refractive index (n1) and the fibre Bragg grating (1) contains a plurality of spatial regions (10) which each occupy a partial volume of the core (21) and have a second refractive index (n2), wherein the spatial regions (10) are each produced by the action of laser radiation on a partial volume of the core (21), wherein the laser radiation contains a plurality of pulse trains (5) each containing a plurality of individual pulses (51), wherein the time interval between successive individual pulses (51) is smaller than the time interval between successive pulse trains (5) and the time interval between successive individual pulses (51) is chosen between 10 ns and 100 ps or the pulse train has a duration of 50 fs to 50 ps.