Fc Variant Amino Acid Substitutions for Heterodimer Assembly

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Solution Overview

Problem

Current methods for producing heteromultimeric proteins, such as multispecific antibodies, face challenges including low yield, production of mixed products, and reduced effector function due to issues like mispairing and redox inefficiency, particularly in the formation of bispecific antibodies with a functional Fc domain.

Innovation Solution

The development of Fc variants with specific amino acid modifications, such as substitutions at residues 241 and 243, to disrupt homodimer formation and enhance yield, along with methods for producing these variants using expression vectors and host cells like CHO or E. coli, facilitating efficient production of heterodimeric proteins with improved mispairing and yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional methods (chemical cross-linking, cell-fusion, recombinant DNA) are used to produce heteromultimeric proteins, then bispecific antibodies can be generated, but the yield is low and mixed products are produced due to mispairing and redox inefficiency

Engineering Contradiction:
Improveyield of heteromultimeric proteinsVSAvoidpurity of heteromultimeric proteins
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by introducing specific amino acid substitutions (e.g., F241R/F243S, F241S/F243R, or F241R/F243S) into the Fc region of antibody heavy chains. These parameter changes in the protein sequence alter the dimerization interface properties to favor heterodimer formation over homodimer formation, thereby improving both yield and purity of bispecific antibodies without requiring complex purification processes.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If chemical cross-linking is used to assemble antibody chains, then heteromultimeric proteins can be formed, but the process is labor intensive and chemical modification steps alter protein integrity leading to poor stability

Engineering Contradiction:
Improvesimplicity of production processVSAvoidstability of antibody molecules
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent replaces chemical cross-linking methods with a biologically-based solution by using Fc region amino acid substitutions to control dimerization. This substitution eliminates the need for chemical cross-linking agents and associated purification steps, simplifying the manufacturing process while maintaining protein stability through native-like disulfide bond formation at the dimer interface.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If cell-fusion technology is used to express antibody chains, then multispecific molecules can be produced, but the desired heteromultimeric antibodies are only a small fraction requiring dramatic purification that reduces production yields

Engineering Contradiction:
Improveability to generate different antibody formatsVSAvoidproduction yield of desired heteromultimeric antibodies
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent applies local quality by introducing specific amino acid changes only at the Fc region dimerization interface (residues 241 and 243) while maintaining the rest of the antibody structure intact. This localized modification enables selective heterodimer formation and significantly increases the fraction of desired heteromultimeric antibodies, eliminating the need for extensive purification and improving overall production yield.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240158513A1FC Variants and Methods for Their Production
Publication Date: 2024.05.16 GENENTECH INC
  • US20240158513A1 patent drawing
  • US20240158513A1 patent drawing
  • US20240158513A1 patent drawing

AI summary

Described herein are Fc variants and methods for the efficient production of antibodies and other multimeric protein complexes (collectively referred to herein as heteromultimeric proteins). Heteromultimeric proteins may be capable of specifically binding to more than one target. The targets may be, for example, different epitopes on a single molecule or located on different molecules. The methods combine efficient, high gene expression level, appropriate assembly, and ease of purification for the heteromultimeric proteins. The invention also provides methods of using these heteromultimeric proteins, and compositions, kits and articles of manufacture comprising these antibodies.