FCHEV Energy Control With Sensor Fault Compensation

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Solution Overview

Problem

Existing control and energy management systems for fuel cell hybrid electric vehicles (FCHEVs) face challenges such as slow dynamic response, limited robustness against parametric uncertainties, and a lack of effective mechanisms to handle sensor faults, leading to performance degradation and instability under dynamic driving conditions.

Innovation Solution

A fault-tolerant control system integrating fractional-order sliding mode control with Radial Basis Function Neural Networks (RBFNNs) for rapid convergence and sensor fault compensation, utilizing a minimum learning parameter scheme to enhance robustness and accuracy, and maintain DC-bus voltage stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional control algorithms are used for FCHEV energy management, then the system achieves asymptotic stability, but the convergence rate is slow under varying load conditions

Engineering Contradiction:
Improvesystem stabilityVSAvoidconvergence rate
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The patent applies finite-time stability theory to change the convergence characteristics of the control system. By designing the control law with finite-time stability parameters, the system transitions from asymptotic convergence to finite-time convergence, significantly improving the convergence rate while maintaining stability under varying load conditions

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If conventional control algorithms are used, then the system operates under fault-free assumptions, but the system performance degrades when sensor faults occur

Engineering Contradiction:
Improvecontrol simplicityVSAvoidfault tolerance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces an intermediary fault estimation mechanism that acts between the sensor and the controller. This intermediary component estimates sensor faults in real-time and provides compensated measurements to the controller, enabling the system to maintain reliability and performance even when sensor faults occur, without significantly increasing control complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If integer-order calculus is used for control, then the control algorithm is simpler, but the robustness and adaptability are limited

Engineering Contradiction:
Improvecontrol algorithm complexityVSAvoidrobustness
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent changes the mathematical order parameter from integer-order to fractional-order calculus in the control algorithm. This parameter change enhances the system's robustness and adaptability by providing additional degrees of freedom in control design, allowing better handling of uncertainties and varying operating conditions while maintaining reasonable algorithm complexity

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If asymptotic convergence is targeted, then the system achieves stability as time approaches infinity, but the current tracking accuracy is insufficient for dynamic driving conditions

Engineering Contradiction:
Improveasymptotic stabilityVSAvoidcurrent tracking accuracy
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The patent changes the convergence time parameter from infinite (asymptotic) to finite by designing a finite-time stable control law. This ensures that the current tracking error converges to zero within a predetermined finite time, providing both stability and high tracking accuracy for dynamic driving conditions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures rapid current tracking with finite-time stability, improved robustness to sensor faults and parametric uncertainties, and efficient energy management across varying driving conditions, enhancing the FCHEV's performance and reliability.

Implementation Method 1

a sensor fault is detected and estimated in at least one of the plurality of current measurements using a radial basis function neural network (RBFNN)

Methodology Applied
Scientific EffectNeural Network Pattern Recognition:

Implementation Method 2

using a fractional-order sliding mode control strategy with finite-time stability to compensate for the estimated sensor fault

Methodology Applied
Scientific EffectFractional-Order Control:

Implementation Method 3

Fuel cells generate electricity through electrochemical reactions with water and oxygen as byproducts

Methodology Applied
Scientific EffectElectrochemical Reaction:

Implementation Method 4

The electric vehicle with multiple energy sources is commonly referred to as a fuel-cell hybrid electric vehicle (FCHEV)

Methodology Applied
Scientific EffectElectrochemical Energy Storage:

Implementation Method 5

batteries and/or ultracapacitors together with the fuel cells to power the drivetrain of the electric vehicle

Methodology Applied
Scientific EffectElectrostatic Energy Storage: Capacitance

Data Source

PatentUS12466389B1System and method for controlling fuel cell hybrid electric vehicle with sensor fault tolerance
Publication Date: 2025.11.11 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US12466389B1 patent drawing
  • US12466389B1 patent drawing
  • US12466389B1 patent drawing

AI summary

A method for controlling a fuel cell hybrid electric vehicle (FCHEV) with sensor fault tolerance includes receiving current measurements of a fuel cell, a battery, an ultracapacitor, and a voltage measurement of a DC-bus from sensors; detecting and estimating a sensor fault in at least one of the current measurements using a radial basis function neural network (RBFNN); calculating a new value for a single parameter of the RBFNN according to a minimum learning parameter scheme; calculating a duty cycle value for each power converter; and applying the calculated duty cycle value to power converters that connect the fuel cell, the battery, and the ultracapacitor to the DC-bus, to maintain a current distribution despite the sensor fault.