FCV Battery SOC Control for Traveling Performance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In fuel cell vehicles (FCVs) equipped with fuel cells and power storage systems, uncoordinated control of output from the fuel cells and power storage can restrict system output, leading to decreased traveling performance.

Innovation Solution

An FCV system that includes an adjustable fuel cell system output, a power storage system, and a controller that adjusts the state of charge (SOC) of the power storage to a target SOC higher than a threshold value, ensuring the power storage output does not exceed its upper limit, thereby maintaining system output and preventing performance degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If output from the FC system is controlled to adjust SOC of the power storage, then the SOC can be maintained at a target value higher than the threshold, but the system output may be restricted when SOC drops below the threshold

Engineering Contradiction:
Improvetraveling performanceVSAvoidsystem output
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The controller proactively maintains the SOC at a target value higher than the threshold value by controlling the FC system output in advance. This preliminary action prevents the SOC from dropping below the threshold where power restriction would occur, thereby avoiding the contradiction between maintaining reliability and preserving power output.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the power storage output is limited to prevent exceeding upper limit, then the power storage is protected, but the system output is restricted

Engineering Contradiction:
Improvepower storage stabilityVSAvoidsystem output
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The controller continuously monitors the SOC and adjusts the FC system output based on feedback to maintain SOC at the target value. This feedback control ensures that the power storage output remains within safe limits while maximizing system output by coordinating FC and power storage contributions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically coordinates the output between the FC system and power storage based on real-time SOC conditions. By making the power distribution dynamic rather than static, the system can protect the power storage from exceeding its output limit while maintaining high overall system output through optimal coordination.

Inventive Principle:
Principle #15Dynamics

3Power

If the target SOC is set higher than the threshold value, then restriction of system output due to lowering SOC can be avoided, but the power storage capacity is reduced

Engineering Contradiction:
Improvesystem outputVSAvoidpower storage capacity
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

The controller changes the operating parameter (SOC) to be maintained at a target value higher than the threshold value. This parameter change ensures that the power storage operates in a range where it can contribute maximum output without risking restriction, thereby maintaining high system output while using the power storage capacity efficiently.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains system output and prevents performance degradation by ensuring the power storage output does not exceed its upper limit, allowing the FCV to sustain traveling performance until fuel depletion.

Implementation Method 1

an FC stack that generates electric power with fuel stored in the tank

Methodology Applied
Scientific EffectFuel cell electrochemical reaction: Fuel Cell

Implementation Method 2

a converter that adjusts output from the FC stack

Methodology Applied
Scientific EffectPower conversion:

Implementation Method 3

a power storage, a driving device that receives electric power from at least one of the FC system and the power storage

Methodology Applied
Scientific EffectElectrical energy storage: Electrical Accumulator

Data Source

PatentUS11621432B2Fuel cell vehicle
Publication Date: 2023.04.04 TOYOTA JIDOSHA KK
  • US11621432B2 patent drawing
  • US11621432B2 patent drawing
  • US11621432B2 patent drawing

AI summary

An FCV includes an FC system and a battery. The FC system includes an FC stack and a boost converter that adjusts output from the FC stack. An FDC-ECU controls output from the FC system such that output from the battery does not exceed an output upper limit of the battery. The output upper limit of the battery is set to lower with lowering in SOC when the SOC becomes lower than a threshold value. A target SOC is higher than the threshold value.