Fumaryl Diketopiperazine Microparticles for Pulmonary Drug Delivery

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Solution Overview

Problem

Current drug delivery methods, particularly oral administration, face challenges with drug instability and inefficient absorption in the digestive tract, and pulmonary delivery faces difficulties in overcoming natural barriers and achieving uniform distribution of drugs.

Innovation Solution

Development of diketopiperazine microparticles with high drug adsorption capacity, specifically fumaryl diketopiperazine (FDKP) microparticles, which have a porous crystalline structure and high specific surface area, allowing for efficient pulmonary delivery of large doses of active agents like insulin and other peptides by forming a dry powder formulation that can be inhaled.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If oral administration is used for drug delivery, then ease of administration and patient compliance are improved, but drug instability and inefficient absorption in the digestive tract occur

Engineering Contradiction:
Improveease of administrationVSAvoiddrug stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses a carrier system (microparticles or nanoparticles) as an intermediary to protect the drug from degradation in the digestive tract. The carrier shields the unstable drug compound during oral administration, allowing it to reach the target site intact while maintaining ease of oral dosing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the physical and chemical parameters of the drug delivery system by formulating the drug in specialized carriers with controlled properties (size, surface characteristics, release profiles) to enhance stability and absorption while maintaining oral administration benefits.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If pulmonary delivery is used to overcome digestive tract limitations, then drug delivery efficiency is improved, but difficulty in overcoming natural barriers and achieving uniform distribution occurs

Engineering Contradiction:
Improvedrug delivery efficiencyVSAvoiddelivery system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the drug into discrete microparticle or nanoparticle units, each independently capable of navigating the respiratory tract barriers. This segmentation allows uniform distribution across the lung surface while simplifying the delivery mechanism to basic inhalation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from systemic or gastrointestinal delivery to pulmonary delivery, utilizing the unique two-dimensional alveolar surface area of the lungs for rapid absorption. This dimensional change in delivery route provides efficient systemic access while avoiding digestive tract barriers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If large doses of drugs are delivered to achieve therapeutic effects, then treatment efficacy is improved, but coughing and potential loss of lung function occur

Engineering Contradiction:
Improvedrug doseVSAvoidcoughing and lung function loss
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent employs porous microparticles or nanoparticles that provide high surface area to volume ratio, enabling large drug loading capacities within small particle volumes. This allows delivery of therapeutically effective doses without requiring large amounts of powder that would irritate the lungs.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates composite particle systems combining the drug with carrier materials that optimize both drug loading capacity and pulmonary compatibility. The composite structure enables high drug content while maintaining particle properties suitable for safe inhalation delivery.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The FDKP microparticles enable effective delivery of high drug content in smaller powder doses, improving treatment efficacy and patient compliance by efficiently overcoming natural barriers in the lungs and maintaining excellent aerodynamic performance.

Implementation Method 1

diketopiperazine microparticles having high capacity for drug adsorption

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11433135B2High capacity diketopiperazine microparticles and methods
Publication Date: 2022.09.06 MANNKIND CORP
  • US11433135B2 patent drawing
  • US11433135B2 patent drawing
  • US11433135B2 patent drawing

AI summary

Disclosed herein are diketopiperazine microparticles having high capacity for adsorbing a drug or active agent. In particular, the diketopiperazine microparticle are formed using fumaryl diketopiperazine and can comprise a drug in large doses for the treatment of disease or disorders by pulmonary delivery via oral inhalation.