FDSOI Bulk Silicon Backfill Doping for Leakage Control

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Solution Overview

Problem

FDSOI devices experience abnormal off-current leakage due to the use of intrinsic silicon in the silicon backfill technology, leading to diffusion issues and uncontrollable doping during subsequent processes, which affects the performance and reliability of devices like LDMOS.

Innovation Solution

A method involving the formation of a semiconductor structure with a bulk silicon region, where a recess is etched and filled with monocrystalline silicon, followed by shallow trench isolation and ion implantation, to optimize the doping condition and reduce leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If intrinsic silicon is used in silicon backfill technology, then the fabrication process is simplified, but abnormal off-current leakage occurs due to diffusion and uncontrollable doping

Engineering Contradiction:
Improvefabrication process simplicityVSAvoiddevice leakage
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent removes the problematic intrinsic silicon backfill material and replaces it with a recess structure filled with doped silicon or semiconductor material. This extraction eliminates the source of abnormal leakage while maintaining the structural support function, directly resolving the contradiction between manufacturing simplicity and device reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the material parameter from intrinsic silicon to doped silicon or semiconductor material with controlled electrical properties. By adjusting the doping concentration and type, the patent achieves controlled electrical characteristics that prevent abnormal leakage while maintaining ease of fabrication through standard semiconductor processing techniques.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If FDSOI structure is used to reduce short-channel effect, then device performance is improved, but abnormal off-current leakage occurs in bulk silicon region

Engineering Contradiction:
Improveshort-channel effect controlVSAvoidoff-current leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent segments the silicon substrate into distinct regions: the FDSOI active device region and the bulk silicon backfill region. By creating a recess in the bulk silicon region and filling it with controlled doped material, the patent isolates the harmful leakage effects from the active FDSOI devices while maintaining the structural integrity and short-channel effect benefits of the FDSOI structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different material properties to different regions: the FDSOI region maintains its intrinsic properties for optimal device performance, while the bulk silicon backfill region is modified with controlled doping to eliminate leakage. This local differentiation resolves the contradiction by allowing each region to have the properties needed for its specific function.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If metal gate-last technology is adopted for compatibility, then process integration is improved, but height difference in bulk silicon region causes leakage

Engineering Contradiction:
Improveprocess compatibilityVSAvoidheight difference control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent performs preliminary action by creating the recess structure and filling it with doped silicon or semiconductor material before completing the metal gate-last process. This preliminary structuring of the bulk silicon region eliminates height differences that would cause leakage, while still allowing the metal gate-last technology to be implemented for process compatibility.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly reduces leakage current by 5 orders of magnitude, improving the performance and reliability of FDSOI devices by controlling the doping condition in the bulk silicon region.

Implementation Method 1

forming a recess area in the bulk silicon region by removing the silicon nitride layer, the first oxide layer, the SOI layer, and the buried oxide layer in the bulk silicon region by etch

Methodology Applied
Scientific EffectEtch:

Implementation Method 2

performing ion implantation on the bulk silicon region

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS20250006743A1Method for improving fdsoi device leakage
Publication Date: 2025.01.02 SHANGHAI HUALI INTEGRATED CIRCUIT CORP
  • US20250006743A1 patent drawing
  • US20250006743A1 patent drawing
  • US20250006743A1 patent drawing

AI summary

The present disclosure provides a method for improving an FDSOI device leakage, including steps of: defining a bulk silicon region on the semiconductor structure, and forming an recess area by removing a silicon nitride layer, a first oxide layer, an SOI layer, and a buried oxide layer in the bulk silicon region by etch, wherein the etch is stopped at the silicon substrate; refilling the recess area in the bulk silicon region with monocrystalline silicon, until the monocrystalline silicon reaches a same height as that of the SOI layer outside of the bulk silicon region; forming an STI region, and performing ion implantation on the bulk silicon region; and forming a device structure in the bulk silicon region. In the present disclosure, a doping condition for the bulk silicon region is selected to meet the demands of the device, thereby solving the problem of the device leakage.