α-Fe2O3 Nanoparticles via Seed-Extract Sonochemistry for Photodegradation

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Solution Overview

Problem

Current methods for synthesizing α-Fe2O3 nanoparticles are often environmentally unfriendly, requiring toxic chemicals and high-energy processes, resulting in products with low crystallinity and poor photocatalytic activity for organic pollutant degradation.

Innovation Solution

A method involving ultrasonic treatment of an iron (III)-containing precursor with a seed extract from the Linaceae family, such as flax seeds, at moderate temperatures to produce spherical α-Fe2O3 nanoparticles with high crystallinity and photocatalytic activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional chemical and physical methods (sol-gel, hydrothermal, sonochemical) are used to synthesize α-Fe2O3 nanoparticles, then nanoparticle production is achieved, but the methods involve environmentally-unfriendly chemicals, toxic organic solvents, high energy consumption, and produce hazardous by-products

Engineering Contradiction:
Improveenvironmentally-friendly synthesisVSAvoidtoxic chemicals and hazardous by-products
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent uses plant extracts (containing polyphenols, flavonoids, and other phytochemicals) as intermediary agents to mediate the synthesis of α-Fe2O3 nanoparticles. These natural compounds serve as both reducing agents to convert iron precursors to metallic iron and as capping agents to stabilize the nanoparticle surface, eliminating the need for toxic chemical reducing agents and stabilizers while being environmentally benign

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameters of the synthesis system by replacing conventional toxic chemicals with natural plant extract components. The phytochemicals in the plant extract provide different functional groups (hydroxyl, carboxyl, amino groups) that can reduce metal ions and stabilize nanoparticles, creating a green chemistry pathway that avoids hazardous substances while maintaining nanoparticle formation

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If conventional synthesis methods are used, then nanoparticle production is achieved, but the nanoparticles exhibit low crystallinity and poor photocatalytic activity

Engineering Contradiction:
Improvecrystallinity of nanoparticlesVSAvoidphotocatalytic activity
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies preliminary thermal treatment (calcination at 400-600°C for 2-4 hours) to the plant extract-synthesized iron nanoparticles to transform them into crystalline α-Fe2O3. This pre-treatment step ensures high crystallinity and proper phase formation, which are critical for achieving reliable photocatalytic activity in the final product

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces mechanical/physical synthesis methods (sonochemical, hydrothermal) with a chemical-biological approach using plant extract-mediated synthesis followed by mild thermal treatment. This substitution achieves better crystallinity and photocatalytic activity while consuming less energy and avoiding the harsh conditions of conventional physical methods

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If high energy-intensive processes are used for nanoparticle synthesis, then nanoparticle production is achieved, but energy consumption is high

Engineering Contradiction:
Improvenanoparticle production efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent employs plant extract components that spontaneously reduce iron precursors to metallic iron and self-assemble around the forming nanoparticles without requiring external energy input or additional reagents. The phytochemicals in the extract perform multiple functions (reduction, stabilization, shape control) automatically, eliminating the need for energy-intensive external interventions

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method yields nanoparticles with high sphericity, crystallinity, and photocatalytic efficiency for organic pollutant degradation, offering an environmentally friendly and cost-effective solution for water remediation.

Implementation Method 1

involving ultrasonically treating a nanoparticle synthesis solution made of an iron (III)-containing precursor and a seed extract

Methodology Applied
Scientific EffectUltrasonic treatment: Ultrasound

Implementation Method 2

ultrasonically treating a nanoparticle synthesis solution made of an iron (III)-containing precursor and a seed extract derived from a seed

Methodology Applied
Scientific EffectSonochemistry: Sonochemistry

Implementation Method 3

method of photodegradation of organic pollutants using the nanoparticles, a photocatalyst comprising the nanoparticles

Methodology Applied
Scientific EffectPhotocatalysis: Catalysis

Data Source

PatentUS11739003B2Crystalline α-FE2O3 nanoparticles and method of making and use thereof in photodegradation of organic pollutants, as a photocatalyst and as an antibacterial composition
Publication Date: 2023.08.29 IMAM ABDULRAHMAN BIN FAISAL UNIV
  • US11739003B2 patent drawing
  • US11739003B2 patent drawing
  • US11739003B2 patent drawing

AI summary

Crystalline α-Fe2O3 nanoparticles prepared by ultrasonic treatment of a solution of an iron (III)-containing precursor and an extract from the seeds of a plant in the family Linaceae. The crystalline α-Fe2O3 nanoparticles have a spherical morphology with a diameter of 100 nm to 300 nm, a mean surface area of 240 to 260 m2/g, and a type-II nitrogen adsorption-desorption BET isotherm with a H3 hysteresis loop. The crystalline α-Fe2O3 nanoparticles have a band gap of 2.10 to 2.16 eV and a mean pore size of 7.25 to 9.25 nm. A method for the photocatalytic decomposition of organic pollutants using the crystalline α-Fe2O3 nanoparticles. An antibacterial composition containing the crystalline α-Fe2O3 nanoparticles.