Federated Model Training for Aircraft Prognostics

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Solution Overview

Problem

Commercial aviation faces challenges in developing reliable prognostic models for aircraft components due to limited data availability and reluctance to share sensitive data among airlines, restricting predictive maintenance opportunities.

Innovation Solution

A federated machine learning approach that allows airlines to contribute data securely to a central server for training integrated models without exposing their data to others, using techniques like federated stochastic gradient descent to combine models across multiple clients.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If airlines share data to train prognostic models, then model accuracy improves, but data privacy security deteriorates

Engineering Contradiction:
Improvemodel accuracyVSAvoiddata privacy risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A central server acts as an intermediary that receives model proposals from airlines, trains integrated models using privately stored data from multiple clients, and disseminates trained models back to clients without ever exposing the raw data to other airlines. This mediator enables model accuracy improvement through data aggregation while maintaining data privacy security.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system segments the data processing workflow into distinct phases: model proposal reception, private data storage, integrated model training, and model dissemination. Each phase is isolated to protect data privacy while enabling collaborative model development across multiple airlines.

Inventive Principle:
Principle #1Segmentation

2Reliability

If airlines pool data centrally, then predictive maintenance capability improves, but data security and trust deteriorate

Engineering Contradiction:
Improvepredictive maintenance capabilityVSAvoiddata trust
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The central server serves as a trusted intermediary that facilitates data pooling for predictive maintenance without creating a centralized data repository that airlines must trust with their sensitive information. The server processes data locally at each client and only shares model outputs, maintaining data trust while enabling improved predictive maintenance capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Instead of sharing raw data, the system shares copies of trained models that encode predictive maintenance capabilities. Each airline receives a model copy that can be deployed locally without exposing their underlying data, maintaining data trust while enabling improved predictive maintenance across the fleet.

Inventive Principle:
Principle #26Copying

3Object-affected harmful factors

If models are trained on limited local data, then data privacy is maintained, but model performance deteriorates

Engineering Contradiction:
Improvedata privacy protectionVSAvoidmodel performance
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The system merges model training across multiple clients by aggregating model proposals and privately stored data at the central server. This combining approach enables model performance improvement through larger effective training data while maintaining data privacy protection, as the server trains integrated models without exposing individual client data to other clients.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The central server performs multiple functions: receiving model proposals, accessing privately stored data from multiple clients, training integrated models, and disseminating results. This multi-functional approach enables a single system to improve model performance across all clients while maintaining privacy through centralized coordination.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250111265A1Systems and methods for generating integrated models
Publication Date: 2025.04.03 THE BOEING CO
  • US20250111265A1 patent drawing
  • US20250111265A1 patent drawing
  • US20250111265A1 patent drawing

AI summary

A system for generating an integrated model is presented. The system comprises a central server having a plurality of clients, each client privately storing data accessible to the central server. A model trainer is configured to receive a model proposal from a first client and train the integrated model based on the model proposal and privately stored data for the plurality of clients without exposing the privately stored data for the plurality of clients to the first client. A model deployer is configured to disseminate the trained integrated model to one or more of the plurality of clients.