Feed Forward Control for Cyclo-Converter Voltage Stability

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Solution Overview

Problem

Conventional cyclo-converters with proportional and integral feedback elements struggle to provide a fast response when input power varies significantly or is interrupted, leading to inefficiencies and voltage regulation issues.

Innovation Solution

A three-phase resonant cyclo-converter with a feed forward control module that adjusts the switching frequency based on power supply conditions, using a combination of proportional, integral, and derivative control signals, along with a feed forward term to quickly respond to changes in input voltage, thereby maintaining constant output voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If proportional and integral feedback elements are used to control switching frequency, then the cyclo-converter can maintain stable operation under normal conditions, but the response time is slow when input power varies significantly or is interrupted

Engineering Contradiction:
Improvestable operationVSAvoidresponse time
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The feed forward control module predicts future switching frequency requirements based on the derivative of the error signal (rate of change of voltage error). By anticipating the direction and magnitude of upcoming changes in input power or output voltage, the system adjusts the switching frequency proactively before the actual deviation occurs, thereby achieving fast response without sacrificing stability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system combines feedback control (proportional and integral terms based on measured output voltage) with feed forward control (derivative term predicting future error). The feedback component ensures stable operation by continuously correcting deviations, while the feed forward component accelerates response by anticipating changes based on the rate of error change

Inventive Principle:
Principle #23Feedback

2Device complexity

If conventional feedback control is used, then the system structure remains simple, but voltage regulation deteriorates during rapid input power changes

Engineering Contradiction:
Improvecontrol structureVSAvoidvoltage regulation
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The feed forward term calculates the predicted error based on the derivative of the current error signal, anticipating future voltage deviations before they occur. This preliminary action allows the controller to pre-adjust the switching frequency, maintaining voltage regulation accuracy during rapid input power changes without requiring complex multi-loop control structures

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9203326B2Feed forward control for a cyclo-converter
Publication Date: 2015.12.01 EATON INTELLIGENT POWER LTD
  • US9203326B2 patent drawing
  • US9203326B2 patent drawing
  • US9203326B2 patent drawing

AI summary

A three-phase resonant cyclo-converter, the cyclo-converter comprising a feed forward control module arranged to develop a feed forward signal for controlling a switching frequency of the cyclo-converter dependent on conditions of a power supply arranged to provide power to the cyclo-converter.