Feed-Through Via Layout for Low-Capacitance GAA Cells

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Solution Overview

Problem

As semiconductor devices reduce in minimum feature size, high resistance and high capacitance issues arise in traditional routing, particularly due to the coupling capacitance caused by floating metal gates in gate all around (GAA) field-effect transistors, which degrade device performance.

Innovation Solution

The formation of a wide and short feed-through via is implemented, along with a method to minimize or eliminate coupling capacitance by removing floating metal gates using a continuous poly silicon on diffusion edge (CPODE) process, ensuring efficient signal routing between metal layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional routing is used in gate all around (GAA) field-effect transistors, then device integration is achieved, but coupling capacitance increases causing high resistance and high capacitance issues that degrade device performance

Engineering Contradiction:
Improvedevice performanceVSAvoidcoupling capacitance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent removes floating metal gates from the device structure to eliminate the source of coupling capacitance. By extracting these problematic conductive elements, the harmful capacitive coupling between adjacent transistor gates is eliminated, directly resolving the performance degradation issue while maintaining device functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a via structure that extends vertically through the device layers to establish electrical connections in the vertical dimension. This via-based routing approach bypasses the traditional planar metal gate routing, creating a new dimensional pathway for signal transmission that avoids capacitive coupling issues

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If minimum feature size is reduced to improve integration density, then more components can be integrated into a given area, but additional problems such as high resistance and high capacitance arise

Engineering Contradiction:
Improveintegration densityVSAvoiddevice performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent segments the electrical connection path into multiple discrete components: a via structure for vertical connection and separate metal layers for horizontal routing. This segmentation allows each component to be optimized independently, enabling continued scaling of feature sizes while maintaining reliable electrical connections and avoiding the high resistance and capacitance problems that arise in traditional continuous routing

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250316562A1Semiconductor device and method of manufacturing the same
Publication Date: 2025.10.09 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250316562A1 patent drawing
  • US20250316562A1 patent drawing
  • US20250316562A1 patent drawing

AI summary

A semiconductor device is provided. The semiconductor device includes a substrate, a plurality of fin structures disposed on the substrate, and a stack of metal gates formed over the plurality of fin structures. The device also includes a cell region defined by a first pair of insulation regions and a second pair of insulation regions, wherein the first pair of insulation regions extend across the stack of metal gates along a first direction, and the second pair of insulation regions extend into the stack of metal gates along a second direction that is perpendicular to the first direction. The device also includes a feed-through via (FTV) extending through the cell region. The FTV includes a frontside via extending from a first side of the substrate through an isolated cell region, and a backside via extending from a second side of the substrate to connect with the frontside via.