Feed-Through Via Layout Selection for OPC-Induced RC Delay

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Solution Overview

Problem

Existing integrated circuit (IC) designs face challenges in minimizing signal delays due to resistance-capacitance (RC) issues, which are exacerbated by optical proximity correction (OPC) processes that alter intended electrical characteristics.

Innovation Solution

Employing a machine learning (ML) model to guide placement and routing (PnR) operations, incorporating OPC-oriented patterns that minimize electrical characteristic deviations, and using marker-guided OPC to optimize patterns for improved manufacturability and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If optical proximity correction (OPC) is applied to improve manufacturing precision, then pattern accuracy is improved, but electrical characteristics deviate from intended design

Engineering Contradiction:
Improvepattern accuracyVSAvoidelectrical characteristic deviation
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies preliminary action by performing electrical characteristic verification and adjustment during the OPC pattern generation phase, before actual fabrication. The system predicts and corrects electrical characteristic deviations caused by OPC, ensuring that the corrected patterns maintain both manufacturing precision and electrical performance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by using extracted electrical characteristic data from OPC-corrected patterns to iteratively refine the OPC process. The system analyzes deviations between intended and actual electrical characteristics, then adjusts subsequent OPC corrections to minimize these deviations while maintaining pattern accuracy.

Inventive Principle:
Principle #23Feedback

2Loss of time

If wiring connections are shortened to reduce signal delays, then signal delay is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvesignal delayVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by systematically varying wiring routing parameters and geometric configurations to achieve optimal signal delay reduction. The system evaluates multiple routing options with different lengths and configurations, selecting those that minimize RC delays while maintaining manufacturability through standardized design rules and processes.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20260036970A1Method of manufacturing integrated circuit (IC) device having stand-alone feed-through via and system for same
Publication Date: 2026.02.05 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20260036970A1 patent drawing
  • US20260036970A1 patent drawing
  • US20260036970A1 patent drawing

AI summary

A method of manufacturing an integrated circuit (IC) device includes: designing a circuit layout, including a selecting among a first pattern and a second pattern as possible patterns for forming a conductive structure by selecting the pattern that will undergo the least change during optical proximity correction (OPC) of the circuit layout, wherein the selecting the pattern that will undergo the least change during OPC of the circuit layout includes using a machine learning model to predict changes to the first pattern and the second pattern during OPC; and fabricating a lithographic mask that includes a third pattern, the third pattern being obtained by performing OPC on the selected pattern.