Feedback Controlled Ignition Promoter Droplet Generator

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Solution Overview

Problem

Existing engine systems face challenges in controlling the number and size of ignition promoter droplets, leading to incomplete fuel combustion and increased emissions of unburnt fuel and NOx, which affects thermal efficiency and compliance with emissions regulations.

Innovation Solution

A feedback controlled engine system that includes a droplet generator and a controller to determine and adjust the number and size of ignition promoter droplets based on engine parameters, ensuring optimal combustion by generating the precise amount of droplets with specific sizes and charge distribution within the combustion chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the number and size of ignition promoter droplets are not controlled, then the system is simple to operate, but fuel combustion becomes incomplete and emissions increase

Engineering Contradiction:
Improvecombustion completenessVSAvoiddroplet control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system employs feedback control where sensors monitor combustion parameters and the controller adjusts droplet generation accordingly. The controller receives feedback signals and modifies the number and size of droplets to optimize combustion while preventing excessive emissions, resolving the contradiction between combustion reliability and system complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes parameters such as droplet number, droplet size, and injection timing based on operating conditions. By adjusting these parameters in real-time, the system achieves complete combustion and reduces emissions without requiring a fundamentally complex system architecture.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If too much ignition promoter material is added, then combustion is improved, but particulate matter generation increases

Engineering Contradiction:
Improvecombustion qualityVSAvoidparticulate matter
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The feedback control system monitors combustion quality and adjusts the amount of ignition promoter material accordingly. When combustion is sufficient, the system reduces the promoter material to minimize particulate matter generation, while maintaining reliable combustion when needed.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system applies partial action by providing just enough ignition promoter material to achieve complete combustion rather than excessive amounts. This optimized approach ensures combustion reliability while minimizing harmful particulate matter emissions.

Inventive Principle:
Principle #16Partial or excessive action

3Loss of energy

If droplet size is not controlled, then the system is easier to operate, but thermal efficiency decreases

Engineering Contradiction:
Improvethermal efficiencyVSAvoiddroplet size control
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system uses feedback control to monitor thermal efficiency parameters and adjusts droplet size accordingly. By controlling droplet size within an optimal range, the system maximizes thermal efficiency while the feedback mechanism manages the complexity of droplet generation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts droplet size parameters based on operating conditions to optimize thermal efficiency. This parameter control ensures energy is not lost through incomplete combustion or excessive promoter material, while the feedback system manages the complexity of precise droplet control.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances fuel combustion efficiency, reduces emissions, and improves thermal efficiency by ensuring that the correct amount of ignition promoter material is delivered at the right time and location, thereby addressing the issues of incomplete combustion and excessive emissions.

Implementation Method 1

a droplet generator configured to generate droplets of the ignition promoter material

Methodology Applied
Scientific EffectDroplet generation:

Implementation Method 2

The ignition promoting material distributed within the cylinder ignites, helping to ensure combustion of the gaseous fuel in the combustion chamber

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS9976518B2Feedback controlled system for ignition promoter droplet generation
Publication Date: 2018.05.22 CATERPILLAR INC
  • US9976518B2 patent drawing
  • US9976518B2 patent drawing
  • US9976518B2 patent drawing

AI summary

An engine system is disclosed. The engine system may have an engine including at least one cylinder. The engine system may also have a first source configured to supply fuel for combustion in the engine. The engine system may have a second source configured to supply ignition promoter material for combustion in the engine. The engine system may also have a droplet generator configured to generate droplets of the ignition promoter material. In addition, the engine system may have a controller. The controller may be configured to determine an engine parameter. The controller may also be configured to determine a number of the droplets based on the engine parameter. Further, the controller may be configured to determine droplet sizes of the droplets based on the engine parameter. In addition, the controller may be configured to adjust the droplet generator to generate the number of the droplets having the droplet sizes.