Feeder Setup System with Dynamic Operation Adjustment
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Solution Overview
Problem
Existing reel setting devices do not consider the operation conditions necessary for appropriately setting a component container, such as a reel, to a component supply unit, like a feeder, which can lead to inefficiencies and potential misalignments.
Innovation Solution
A setup system comprising a storage section, a setup device, and a change section, where the storage section holds information related to component containers and supply units, and the change section adjusts the operation conditions of the setup device based on this information to ensure proper alignment and operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a reel setting device automatically sets a reel to a feeder without considering operation conditions, then the setting process is simplified and faster, but the alignment and operation accuracy deteriorate
Solution Approach 1:
The system performs preliminary actions by storing operation conditions in advance in a storage section (database) before the actual setting operation. When setting a reel to a feeder, the system retrieves pre-stored operation conditions corresponding to that specific reel-feeder combination, ensuring accurate alignment and operation without real-time adjustments.
Solution Approach 2:
The system establishes a feedback mechanism where operation conditions are stored based on reel and feeder identification information. The storage section maintains correspondence between identification info and optimal operation conditions, allowing the system to automatically retrieve and apply appropriate settings for each specific combination, ensuring both speed and precision.
2Adaptability or versatility
If operation conditions are changed based on component container and supply unit information, then the adaptability and operation accuracy improve, but the device complexity increases
Solution Approach 1:
The storage section serves multiple functions: it stores operation conditions, maintains correspondence between identification information and operation conditions, and provides retrieval capabilities. This multi-functional design avoids the need for separate complex control systems for each function, achieving adaptability without proportional increases in device complexity.
Solution Approach 2:
The storage section acts as an intermediary between the reel setting device and the operation conditions. Instead of direct complex interactions between the device and multiple operation parameters, the storage section mediates by storing and retrieving appropriate conditions based on reel and feeder identification, simplifying the overall system architecture while maintaining high adaptability.
Data Source
AI summary
A setup system includes a storage section, a setup device, and a change section. The storage section stores at least one of component container information that is information related to a component container configured to accommodate a component to be mounted on a board and component supply unit information that is information related to a component supply unit configured to supply the component accommodated in the component container to a collection position. The setup device sets the component container to the component supply unit so that the component can be supplied from the component supply unit. The change section changes an operation condition when the setup device sets the component container to the component supply unit based on at least one of the component container information and the component supply unit information stored in the storage section.