Document Feeder Tray Height Control for Discharge Stack Clearance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing document feeding devices face issues with reduced capacity when a large number of documents are stacked on the discharge tray, as the document feeding tray may contact the documents, necessitating a higher lower limit position that compromises tray capacity.

Innovation Solution

A document conveying device with a lifting mechanism that adjusts the height of the sheet feeding tray based on the presence or absence of documents on the discharge tray, using sensors to control the lifting mechanism to maximize tray capacity by lowering the tray further when no documents are detected and lifting it when documents are present.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the lower limit position of the document feeding tray is set lower to increase capacity, then the tray capacity is improved, but the tray may contact documents on the discharge tray causing operational issues

Engineering Contradiction:
Improvetray capacityVSAvoiddocument feeding reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies the dynamics principle by making the lower limit position of the document feeding tray variable rather than fixed. The tray's lower limit position is dynamically adjusted based on the detected amount of documents on the discharge tray. When few documents are present, the tray can be lowered to its maximum capacity position. When many documents are present, the tray's lower limit position is automatically raised to prevent contact. This dynamic adjustment resolves the contradiction between maximizing tray capacity and ensuring reliable document feeding operations.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the lower limit position is set higher to prevent contact with documents, then document feeding reliability is improved, but the tray capacity is reduced

Engineering Contradiction:
Improvedocument feeding reliabilityVSAvoidtray capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The system dynamically adjusts the lower limit position of the document feeding tray based on real-time detection of document quantity on the discharge tray. A document sensor detects whether documents are present on the discharge tray and sends signals to the control unit, which then appropriately adjusts the tray position. This eliminates the need for a fixed conservative position and allows the system to maintain reliability while maximizing capacity when conditions permit.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a fixed lower limit position is used for the tray, then device complexity is reduced, but the system cannot adapt to varying document loads on the discharge tray

Engineering Contradiction:
Improvecontrol system complexityVSAvoidadaptation to document load
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system implements self-service through automatic detection and adjustment mechanisms. A document sensor automatically detects the presence and quantity of documents on the discharge tray, and the control unit automatically adjusts the lower limit position of the feeding tray based on this detection. This eliminates the need for manual intervention or complex manual control systems while providing adaptive behavior. The system serves itself by autonomously optimizing its configuration based on operating conditions.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12466677B2Document conveying device
Publication Date: 2025.11.11 KYOCERA DOCUMENT SOLUTIONS INC
  • US12466677B2 patent drawing
  • US12466677B2 patent drawing
  • US12466677B2 patent drawing

AI summary

A document conveying device (9) includes a sheet feeding tray (44), a discharge tray (43) provided below the sheet feeding tray (44), a feeding roller (51), a conveying mechanism (35), a lifting mechanism (38) which lifts and lowers the sheet feeding tray (44), a discharge tray document sensor (18) which detects the document on the discharge tray (43), and a control part (10) which controls the lifting mechanism (38) such that the document placed on the sheet feeding tray (44) is pressed against the feeding roller (51) when the conveying mechanism (35) conveys the document. The control part (10) controls the lifting mechanism (38) to lower the sheet feeding tray (44) by a larger amount in a case where the document is not detected by the discharge tray document sensor (18) when power is turned on than a case where the document is detected by the discharge tray document sensor (18).