Feederhouse Header Mounting Hook and Sill Plate Angle Adjustment
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Solution Overview
Problem
Existing feederhouse arrangements for agricultural combines are complex and expensive to manufacture and maintain, limiting the ability to adjust the angle of the header with respect to the ground effectively for optimal harvesting performance.
Innovation Solution
A feederhouse arrangement featuring a sill plate, a mounting hook with adjustable positions, and a locking pin system allows the header to be positioned at different angles by sliding the mounting hook within a sleeve, enabling the header to be securely locked at various angles relative to the feederhouse and ground.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a complex tilt assembly with metal frame and pin mechanism is used to adjust header angle, then the header angle can be changed, but the device complexity and manufacturing cost increase
Solution Approach 1:
The tilt assembly is segmented into discrete positioning points along the sill plate, with the mounting hook able to lock at specific locations. This segmentation provides angle adjustment capability while keeping the structure simple, avoiding the need for a complex continuous adjustment mechanism.
Solution Approach 2:
The invention extracts the essential function of angle adjustment by removing the complex pin and frame mechanism. Instead, it uses a simple mounting hook that can be positioned and locked at different locations along the sill plate, retaining only the necessary positioning function.
2Adaptability or versatility
If a complex tilt assembly with metal frame and pin mechanism is used to adjust header angle, then the header angle can be changed, but the manufacturing and maintenance cost increase
Solution Approach 1:
The mounting hook and locking mechanism are designed as simple, inexpensive components that can be easily manufactured and replaced if needed. The sill plate with pre-drilled holes provides a low-cost positioning system, eliminating the need for expensive metal frames and complex pin mechanisms.
Solution Approach 2:
Instead of using a complex mechanism to actively adjust the angle, the invention inverts the approach by providing fixed positioning points along the sill plate and allowing the mounting hook to passively lock at the desired location. This reverses the traditional active adjustment mechanism with a passive positioning system.
3Adaptability or versatility
If the mounting hook is positioned farther forward on the sill plate, then the header angle with respect to the ground increases, but the header becomes less stable
Solution Approach 1:
The sill plate extends beyond what would be minimally necessary, providing multiple positioning points that allow the operator to select the optimal location for both angle adjustment and stability. This excessive extension of the sill plate enables fine-tuning of the header position.
Solution Approach 2:
The invention changes the positional parameter of the mounting hook along the sill plate to adjust the header angle. By varying this single parameter (position along the sill plate), the system achieves angle adjustment while maintaining stability through proper selection of locking positions.
Data Source
Figure 1
Figure 2A~2B
Figure 3
AI summary
A feederhouse (28) is disclosed for attaching a header (54) to an agricultural combine (20). A sill plate (60) is attached to the feederhouse, wherein the sill plate supports a support beam (56) of the header during operation of the header. A mounting hook (64) with a hooked end (82) is supported for forward and rearward movement with respect to the sill plate. A locking pin (124) is configured to lock the mounting hook at either of a first position and a second position with respect to the sill plate. When the support beam is supported by the sill plate and the mounting hook is locked in the first position, the header is disposed at a first angle with respect to the feederhouse. When the support beam is supported by the sill plate and the mounting hook is locked in the second position, the header is disposed at a second angle with respect to the feederhouse.