Feeding Device with Elastic Lip for Foreign Body Detection
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Solution Overview
Problem
Existing feed devices for spinning preparation machines either require additional rollers that impede fiber flow and need frequent maintenance or fail to detect non-metallic foreign bodies.
Innovation Solution
A feed device utilizing a feed roller and feed trough with an open electrical circuit, where the feed roller and feed trough serve as the open ends, and an elastic lip with a contact surface and piezoelectric detection means to identify metal and non-metallic contaminants without additional mechanical parts, ensuring efficient fiber flow and maintenance reduction.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If an open electrical circuit with feed roller and feed trough is used for metal detection, then device complexity is reduced and maintenance is minimized, but the ability to detect non-metallic foreign bodies is lost
Solution Approach 1:
The patent merges metal detection and non-metallic foreign body detection into a single integrated system. The electrical circuit detection method is combined with an elastic lip mechanism that can detect both metallic objects (through circuit closure) and non-metallic objects (through mechanical contact when the lip is deformed), thereby resolving the contradiction between device simplicity and detection versatility.
Solution Approach 2:
The elastic lip serves multiple functions: it guides fiber flakes, detects metallic foreign bodies through circuit closure when contacting the feed roller, and detects non-metallic foreign bodies through mechanical deformation and contact with the support bar. This multi-functionality allows a single component to address both detection needs without requiring separate dedicated devices.
2Reliability
If additional rollers are added for foreign body detection, then detection capability is improved, but fiber flow is impeded and maintenance requirements increase
Solution Approach 1:
The patent extracts the detection function from separate mechanical rollers and integrates it into the existing feed device components. The feed roller and feed trough, which are already necessary for fiber feeding, are equipped with detection capabilities through the electrical circuit and elastic lip mechanism, eliminating the need for additional detection rollers that would impede fiber flow.
Solution Approach 2:
The feed roller and feed trough perform dual functions: they feed the fiber flakes (original function) and detect foreign bodies (added function). The elastic lip similarly serves both as a fiber guide and as a detection mechanism, allowing the same components to handle both feeding and detection without requiring separate dedicated parts that would complicate the system.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Effectively detects metal and non-metallic foreign bodies using existing components, minimizing maintenance and fiber flow disruption, and triggers alarms to halt production, allowing for quick removal of contaminants.
Implementation Method 1
means for detecting contact between the elastic lip and the contact surface are provided... a piezoelectric element can be attached to the elastic lip and/or the contact surface. When the elastic lip and the contact surface make contact, pressure is exerted on the piezoelectric element, resulting in an electrical voltage that is detected by a sensor.
Implementation Method 2
an open electrical circuit with a voltage source, wherein the circuit can be closed by a metal part that contaminates the fiber flakes... the open ends of the circuit are formed by the feed roller and the feed trough
Data Source
Figure 1
Figure 2~4
Figure 5~6
AI summary
The present invention relates to a feeding device (4) for feeding fibre flocks into a spinning preparation machine, having a feed roller (6), a feed trough (5) and an open electric circuit having a voltage source (14), wherein the circuit can be closed by a metal part contaminating the fibre flocks. According to the invention, the open ends of the circuit are formed by the feed roller (6) and the feed trough (5), and the feed trough (5) is electrically insulated from the feed roller (6), the bearing (17) of the feed roller (6) being the insulator.