High Power Feedthrough with PCB Capacitive Noise Filtering
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Solution Overview
Problem
High frequency noise generated by fast switching semiconductor power inverters in power electronics systems causes unintended electromagnetic interference, leading to the power line acting as an unintentional antenna transmitter.
Innovation Solution
A high voltage and high current feedthrough with a printed circuit board (PCB) and capacitors that shunt high frequency noise to ground, preventing its propagation onto the power line and reducing electromagnetic interference.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If fast switching semiconductor switching elements are used in power inverters, then switching losses are reduced and switching frequency is increased, but high frequency electromagnetic energy is generated that causes the power line to act as an unintentional antenna transmitter
Solution Approach 1:
The patent applies the principle of converting harm into benefit by using the capacitive structure to convert the harmful high frequency electromagnetic energy into a beneficial filtering function. The capacitors connected between the conductive element and the enclosure selectively pass high frequency noise to ground while blocking it from propagating along the power line, thus converting the harmful radiation issue into a controlled filtering mechanism that protects the system.
Solution Approach 2:
The patent employs an intermediary approach by introducing a capacitive coupling structure as a mediator between the power line and the enclosure. This intermediary capacitive element acts as a frequency-selective pathway that allows high frequency noise to be diverted to ground through the enclosure, while maintaining the integrity of the power transmission path for useful signals.
2Loss of energy
If fast switching semiconductor switching elements are used in power inverters, then switching losses are reduced, but high frequency electromagnetic energy is generated that flows back over the power line
Solution Approach 1:
The patent converts the harmful high frequency electromagnetic energy generated by fast switching elements into a beneficial filtering opportunity. By placing capacitors between the conductive element and enclosure, the system creates a low impedance path for high frequency noise to ground, effectively using the noise itself as the signal to be filtered while maintaining efficient power transmission.
Solution Approach 2:
The patent extracts the harmful high frequency component from the power transmission path by providing a separate capacitive pathway to ground. This extraction mechanism removes the high frequency electromagnetic energy from the main power line, allowing the useful power transmission function to continue uninterrupted while the harmful radiation is diverted through the capacitive coupling to the enclosure.
3Object-affected harmful factors
If a feedthrough structure is added to filter high frequency noise, then electromagnetic interference is reduced, but device complexity increases
Solution Approach 1:
The patent applies multi-functionality by designing the feedthrough structure to serve multiple purposes simultaneously. The conductive element not only transmits power signals but also serves as one terminal of the capacitive filter. The enclosure serves both as the housing for the power inverter and as the ground reference for the filtering capacitors. This integration reduces the need for separate filtering components and simplifies the overall structure.
Solution Approach 2:
The patent merges the filtering function with the existing structural components of the power inverter system. The capacitors are integrated into the feedthrough assembly, combining the power transmission path with the noise filtering path. The enclosure is dual-purpose, serving both as mechanical housing and as the reference potential for the capacitive filtering, thereby reducing device complexity while maintaining effective EMI suppression.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Effectively transmits low frequency alternating current and direct current while filtering out high frequency noise, preventing the power line from radiating as an unintentional antenna transmitter, and supporting high voltage and amperage levels.
Implementation Method 1
a first plurality of capacitors electrically coupled between the first electrically conductive ring and the second electrically conductive ring, and a second plurality of capacitors electrically coupled between the second electrically conductive ring and the third electrically conductive ring
Data Source
AI summary
A feedthrough includes a flange comprising an inner cylindrical surface and a planar mounting surface. The inner cylindrical surface defines a cylindrical passage within the flange. The feedthrough further includes a printed circuit board (“PCB”) mounted on the planar mounting surface of the flange, and an electrically conductive element that extends through the cylindrical passage of the flange.


