FeFET Band-Engineered Interface Layer for Charge Trapping Reduction

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Solution Overview

Problem

Conventional ferroelectric field effect transistors (FeFETs) face challenges in scaling to smaller dimensions due to variability in fabrication processes, leading to charge trapping issues that hinder the development of non-volatile memory for future technology nodes.

Innovation Solution

The implementation of band-engineered interface layers, specifically a metal oxide interfacial layer with a wide bandgap and high-k properties, is introduced to minimize charge trapping and enhance the performance of FeFETs by optimizing the interface between the ferroelectric material and the channel layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional fabrication processes are used for scaling FeFETs to smaller dimensions, then manufacturing cost and compatibility with existing infrastructure are maintained, but charge trapping issues and device variability increase

Engineering Contradiction:
Improvecompatibility with existing bulk silicon substrate infrastructureVSAvoidcharge trapping issues
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A metal oxide interfacial layer is introduced as an intermediary between the ferroelectric layer and the semiconductor channel. This intermediary layer has a wider bandgap than conventional interfaces, which prevents charge trapping while maintaining compatibility with existing bulk silicon substrate fabrication processes. The metal oxide layer acts as a buffer that resolves the contradiction between using conventional processes and avoiding charge trapping.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The bandgap parameter of the interfacial layer is changed from conventional values to a wider bandgap material (metal oxide). This parameter change prevents charge trapping by creating a larger energy barrier, while the metal oxide material remains compatible with existing fabrication processes, thus resolving the contradiction between reliability and ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If transistor size is reduced to increase device density, then capacity increases, but fabrication process variability and charge trapping worsen

Engineering Contradiction:
Improvedevice densityVSAvoidfabrication process variability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The metal oxide interfacial layer serves as a mediator that stabilizes the interface between the ferroelectric layer and channel, reducing variability introduced by scaling. This intermediary structure maintains consistent electrical characteristics even as device dimensions are reduced to increase density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The FeFET structure uses a composite material approach with multiple layers including the metal oxide interfacial layer, ferroelectric layer, and semiconductor channel. This composite structure combines materials with complementary properties to achieve both high density and reduced variability, as each layer contributes specific functions that compensate for scaling challenges.

Inventive Principle:
Principle #40Composite materials

3Reliability

If metal oxide interfacial layer is introduced to reduce charge trapping, then device stability and performance improve, but device complexity increases

Engineering Contradiction:
Improvedevice stabilityVSAvoidnumber of interface layers
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The metal oxide interfacial layer is applied locally at the critical interface between the ferroelectric layer and semiconductor channel, where charge trapping occurs. This localized approach improves device stability at the specific location needed without adding complexity throughout the entire device structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The metal oxide interfacial layer can be formed using existing fabrication processes such as atomic layer deposition (ALD) or chemical vapor deposition (CVD), which are standard industrial techniques. This makes the additional layer cost-effective and manufacturable despite the increased structural complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in improved gate control, stability, and performance of thin film transistors, enabling the fabrication of high-performance FeFETs suitable for embedded non-volatile memory and future technology nodes, with reduced charge trapping and increased endurance.

Implementation Method 1

band-engineered interface layers, specifically a metal oxide interfacial layer with a wide bandgap and high-k properties

Methodology Applied
Scientific EffectBandgap engineering:

Implementation Method 2

metal oxide interfacial layer with a wide bandgap and high-k properties

Methodology Applied
Scientific EffectDielectric permittivity (high-k): Dielectric Permittivity

Implementation Method 3

A ferroelectric oxide material is on the metal oxide material

Methodology Applied
Scientific EffectFerroelectricity:

Data Source

PatentUS11640995B2Ferroelectric field effect transistors (FeFETs) having band-engineered interface layer
Publication Date: 2023.05.02 INTEL CORP
  • US11640995B2 patent drawing
  • US11640995B2 patent drawing
  • US11640995B2 patent drawing

AI summary

Ferroelectric field effect transistors (FeFETs) having band-engineered interface layers are described. In an example, an integrated circuit structure includes a semiconductor channel layer above a substrate. A metal oxide material is on the semiconductor channel layer, the metal oxide material having no net dipole. A ferroelectric oxide material is on the metal oxide material. A gate electrode is on the ferroelectric oxide material, the gate electrode having a first side and a second side opposite the first side. A first source/drain region is at the first side of the gate electrode, and a second source/drain region is at the second side of the gate electrode.