3D FeFET Memory Structure With Buffer Layer for Charge Trapping

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Solution Overview

Problem

The scaling down of semiconductor integrated circuits has led to increased complexity in processing and manufacturing, particularly in 3D memory devices, where challenges such as low mobility of poly-silicon channels, interfacial layer breakdown, and charge trapping issues affect the reliability and endurance of ferroelectric field effect transistors (FeFETs).

Innovation Solution

A 3D memory device is proposed with a buffer layer of high dielectric constant between the ferroelectric layer and the channel layer to reduce interfacial charge trapping, enhancing switchable performance and decreasing operation voltage, thereby improving reliability and endurance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a poly-silicon channel is used in FeFET, then the device structure is simple and manufacturing is easier, but the channel mobility is low which limits device performance

Engineering Contradiction:
Improveease of manufactureVSAvoidchannel mobility
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent changes the material parameter of the channel from poly-silicon to a different semiconductor material with superior mobility characteristics, thereby improving channel mobility while maintaining compatibility with existing FeFET manufacturing processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures in the channel region, combining multiple materials with complementary properties to achieve both high mobility and ease of manufacture through established fabrication techniques

Inventive Principle:
Principle #40Composite materials

2Device complexity

If the ferroelectric layer is placed directly adjacent to the channel layer, then the device structure is simplified, but interfacial charge trapping occurs which degrades reliability

Engineering Contradiction:
Improvedevice complexityVSAvoidreliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces an interfacial layer as a mediator between the ferroelectric layer and channel layer. This intermediary layer prevents direct contact that causes charge trapping, thereby improving reliability while adding minimal structural complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the interface between ferroelectric and channel layers by inserting a thin interfacial layer, dividing the direct interface into two separate interfaces that reduce charge trapping effects

Inventive Principle:
Principle #1Segmentation

3Use of energy by moving object

If the interfacial layer is made thinner to reduce capacitance, then the operation voltage decreases, but the layer becomes more susceptible to breakdown

Engineering Contradiction:
Improveoperation voltageVSAvoidbreakdown resistance
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

The patent uses composite material composition in the interfacial layer, combining materials with different dielectric properties to achieve low capacitance while maintaining high breakdown resistance through the synergistic effects of the composite structure

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by varying the composition and thickness of the interfacial layer at different locations to optimize both capacitance and breakdown resistance according to local electrical field conditions

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The introduction of a high dielectric constant buffer layer between the ferroelectric and channel layers in 3D memory devices reduces interfacial charge trapping, enhancing switchable performance, decreasing operation voltage, and increasing the operation window, thus improving the reliability and endurance of the devices.

Implementation Method 1

a buffer layer of high dielectric constant between the ferroelectric layer and the channel layer to reduce interfacial charge trapping

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Data Source

PatentUS20240381653A1Memory device and method of forming the same
Publication Date: 2024.11.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240381653A1 patent drawing
  • US20240381653A1 patent drawing
  • US20240381653A1 patent drawing

AI summary

Provided are a memory device and a method of forming the same. The memory device includes a substrate, a layer stack, and a plurality of composite pillar structures. The layer stack is disposed on the substrate. The layer stack includes a plurality of conductive layers and a plurality of dielectric layers stacked alternately. The composite pillar structures respectively penetrate through the layer stack. Each composite pillar structure includes a dielectric pillar; a pair of conductive pillars penetrating through the dielectric pillar and electrically isolated from each other through a portion of the dielectric pillar; a channel layer covering both sides of the dielectric pillar and the pair of conductive pillars; a ferroelectric layer disposed between the channel layer and the layer stack; and a buffer layer disposed between the channel layer and the ferroelectric layer.