Felt Electrode Characterization Cell with Constant Contact Support

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Solution Overview

Problem

Accurately analyzing the electrical characteristics of felt electrodes in redox flow batteries is challenging due to variations in contact strength and compression ratios during the manufacturing process.

Innovation Solution

A cell for felt electrode characterization is designed with a reference electrode portion, a working electrode portion, and a counter electrode portion, where the working electrode is supported by a first flow frame with a thinner support portion to maintain constant pressure, allowing for precise analysis of electrical characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If contact strength with current collector is increased to improve electrical characteristic, then electrical performance is improved, but measurement accuracy deteriorates due to variability in contact strength

Engineering Contradiction:
Improveelectrical characteristicVSAvoidanalysis accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The invention changes the parameter of contact strength from variable to constant by using a support structure that maintains a predetermined distance between the electrode and current collector. This resolves the contradiction by establishing a fixed geometric relationship that ensures consistent electrical characteristics while enabling accurate measurements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The support structure acts as an intermediary element between the electrode and current collector, maintaining a constant gap distance. This intermediary ensures stable contact strength without direct variation, thereby improving both electrical characteristic reliability and measurement precision simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If compression ratio is increased during manufacturing to improve electrode density, then energy storage density is improved, but characteristic analysis accuracy deteriorates

Engineering Contradiction:
Improveenergy storage densityVSAvoidcharacteristic analysis accuracy
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The invention changes the parameter of electrode position from variable to fixed by using a support structure with a predetermined distance. This allows the electrode to be compressed to desired density during manufacturing while maintaining consistent positioning during analysis, thereby resolving the contradiction between energy storage density and measurement accuracy.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If electrode is compressed to improve manufacturing efficiency, then productivity is improved, but contact strength consistency deteriorates

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidcontact strength consistency
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The support structure serves as a mediator that decouples the manufacturing compression process from the final operational state. During manufacturing, the electrode can be compressed efficiently, but the support structure ensures that the electrode maintains consistent contact strength during operation by fixing the distance from the current collector.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10263269B2Cell for felt electrode characterization
Publication Date: 2019.04.16 KOREA INST OF ENERGY RES
  • US10263269B2 patent drawing
  • US10263269B2 patent drawing
  • US10263269B2 patent drawing

AI summary

The present invention relates to a cell for felt electrode characterization which analyzes a characteristic of a felt electrode used in a redox flow battery. According to the present invention, the cell for felt electrode characterization can accurately analyze an electrical characteristic of the felt electrode by adjusting contact strength applied to the working electrode to be constant by adjusting the thickness of the first support that supports one side of the working electrode.