Female Quick-Connection Element with Safety Ring for Fluid Systems

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Solution Overview

Problem

Existing quick coupling systems for fluid distribution in vehicles face challenges such as fluid leaks, pressure drops, and cumbersome maneuverability due to guide elements obstructing fluid flow and requiring long axial movements during coupling.

Innovation Solution

A compact female quick coupling element with a safety ring that allows axial movement only when in a specific position, preventing premature displacement and incorporating a valve that moves freely to ensure fluid flow, along with a male element design that immobilizes the safety ring during fitting, facilitating easy and secure connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If guide elements (rollers in helical grooves) are used to guide the valve, then the valve movement is controlled, but the guide elements obstruct the fluid stream and create pressure drops

Engineering Contradiction:
Improvevalve movement controlVSAvoidpressure drops
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent removes the guide elements (rollers and helical grooves) from the fluid passage conduit. The valve is guided only in axial translation by simple stops, while rotational guidance is eliminated. This extraction of obstructive guide elements from the fluid path eliminates the obstruction to fluid flow and the associated pressure drops, while still providing necessary valve control through alternative means.

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If helical grooves with rollers are used to guide valve rotation and translation, then valve positioning is achieved, but the fluid flow volume is limited due to obstruction

Engineering Contradiction:
Improvevalve positioningVSAvoidfluid flow volume
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The helical grooves and rollers that obstructed the fluid stream are completely removed from the fluid passage conduit. The valve is positioned and controlled through alternative mechanisms that do not intrude into the fluid path, thereby maximizing the fluid flow volume while maintaining adequate valve positioning control.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The valve guidance function is segmented from the fluid passage. The valve is controlled by separate axial stops and rotational constraints that act on the valve body without extending into the fluid conduit space, allowing full fluid flow cross-section while maintaining valve control.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If long axial movements are used to guide connecting parts during coupling, then proper positioning is achieved, but the device becomes less maneuverable and more complex

Engineering Contradiction:
Improveconnecting parts positioningVSAvoidmaneuverability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The coupling mechanism is changed from requiring long axial movements to a rotation-based operation. The operating ring rotates around the body, and this rotational motion is transformed into axial movement of the body relative to the operating ring through transformation means (such as a drive ring with helical grooves). This parameter change from linear to rotational operation significantly improves maneuverability while achieving proper positioning.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The coupling mechanism uses dynamic transformation of motion: the operating ring's rotational movement is converted into axial displacement of the body through the drive ring and helical groove interaction. This dynamic motion transformation allows compact coupling action with improved maneuverability while ensuring proper positioning of connecting parts.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If the body can rotate freely with the operating ring, then the coupling is simpler, but premature displacement occurs increasing leakage risk

Engineering Contradiction:
Improvecoupling simplicityVSAvoidleakage prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The safety ring is positioned to engage with the body before the operating ring can cause premature displacement. This preliminary engagement action prevents the body from moving axially until the proper coupling sequence is followed, thereby preventing leakage while maintaining operational simplicity. The safety ring acts as a preliminary constraint that is released only when appropriate.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The safety ring serves as an intermediary element between the operating ring and the body. It mediates the coupling process by controlling when axial displacement can occur, preventing premature movement that would cause leakage, while still allowing the simplified rotational operation of the operating ring. The intermediary safety ring ensures reliable sequencing without complicating the overall operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP2818781B1Female quick-connection element and quick connection including such an element
Publication Date: 2016.09.07 STAUBLI FAVERGES SA
  • EP2818781B1 patent drawingFigure 1
  • EP2818781B1 patent drawingFigure 2~6
  • EP2818781B1 patent drawingFigure 3

AI summary

This female quick-connect fitting element (10) (2) is designed to cooperate, by insertion (F1) along an insertion axis (X10-X20), with a male element (20). It comprises a body (102) centered on a longitudinal fluid passage axis (X10) and having a flat front face (108), a valve (120) including a poppet (110) housed in the fluid passage and movable along the longitudinal axis, and an operating ring (130) mounted to slide around the body and defining, at its distal end (134), an opening (E10) for receiving the male element. The operating ring is equipped with at least one engagement ridge (136) with a corresponding ridge (226) on the male element. The female connecting element further includes a safety ring (150) mounted around the body (102), radially inside the operating ring (130), which is axially movable relative to the body (102) between a first position and a second position.The female element also includes means (170, 158) for transforming, when the safety ring (150) is in its second position, a rotational movement of the operating ring, around the longitudinal axis (X10) and relative to the safety ring (150), into an axial translational movement of the body (102) relative to the operating ring (130).