Patient-Specific Alignment Guide Femoral Resurfacing

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Solution Overview

Problem

Current orthopedic implants and alignment guides lack patient-specific customization, leading to potential inaccuracies in positioning and fitting during surgical procedures, particularly for femoral resurfacing or replacement procedures.

Innovation Solution

A patient-specific alignment guide with a three-dimensional engagement surface that anatomically matches the femoral joint surface, comprising a frame with movable arms and disposable clamping portions, allowing for precise positioning and guiding of surgical instruments during orthopedic procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a patient-specific alignment guide with a three-dimensional engagement surface is used, then positioning accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvepositioning accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The alignment guide is divided into separate functional components: a reusable frame structure and disposable clamping portions. Each clamping portion can be independently customized for different patients while the frame remains standardized, allowing for patient-specific positioning accuracy without requiring complete custom manufacturing of the entire device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The engagement surfaces of the clamping portions are designed with patient-specific three-dimensional geometries that locally adapt to individual femoral anatomy, while the overall frame structure maintains uniform, standardized properties. This allows customization only where needed for precision fitting.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If a reusable frame with disposable clamping portions is used, then ease of manufacture is improved, but loss of substance increases

Engineering Contradiction:
Improveease of manufactureVSAvoidloss of substance
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The clamping portions are designed as disposable, single-use components that are discarded after the surgical procedure. This eliminates the need to sterilize and maintain complex custom-fit components, simplifying manufacturing processes while the reusable frame absorbs the cost investment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The disposable clamping portions are discarded after use, while the reusable frame is cleaned, sterilized, and prepared for the next patient. This separates the high-cost, high-complexity manufacturing from the low-cost, single-use components, improving overall ease of manufacture.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS8858561B2Patient-specific alignment guide
Publication Date: 2014.10.14 BIOMET MFG LLC
  • US8858561B2 patent drawing
  • US8858561B2 patent drawing
  • US8858561B2 patent drawing

AI summary

An orthopedic apparatus includes an alignment guide attachable to one of a femoral joint surface of a femur of a patient. The alignment guide has a patient-specific three-dimensional engagement surface, and at least one guiding portion defining a guiding passage. The engagement surface anatomically matches a corresponding portion of the femoral joint surface.