Femtosecond Laser Apparatus Axis Alignment

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Solution Overview

Problem

Conventional femtosecond laser systems face challenges in enhancing beam quality and power intensity without distortion, restraining gain narrowing, broadening spectral bandwidth, and preventing alignment issues during pulse amplification using multiple laser materials.

Innovation Solution

A femtosecond laser apparatus utilizing multiple laser materials with specific axis alignments to ensure parallel beam travel and polarization directions, combined with spectral shaping and beam dumping to optimize beam quality and spectral bandwidth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple laser materials are used to amplify pulse energy, then pulse energy and power intensity are improved, but beam quality deteriorates due to alignment issues and distortion

Engineering Contradiction:
Improvepulse energyVSAvoidbeam quality
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent divides the laser amplification system into multiple independent laser materials (e.g., Yb:KYW and Yb:KGW crystals) with distinct optical axes. Each laser material processes a portion of the pulse energy independently, allowing the system to scale power intensity without compromising beam quality. The segmentation of functions across multiple materials prevents the accumulation of alignment errors and distortion that would occur in a single-material system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs laser materials with asymmetric optical axis configurations, where the optical axes of different laser materials are deliberately oriented at specific angles (e.g., 90 degrees) relative to each other. This asymmetric arrangement allows for independent optimization of each material's contribution to pulse energy while maintaining overall beam quality through controlled polarization and spatial separation of the amplification paths.

Inventive Principle:
Principle #4Asymmetry

2Power

If conventional laser materials are used for pulse amplification, then pulse energy can be increased, but spectral bandwidth narrows due to gain narrowing

Engineering Contradiction:
Improvepulse energyVSAvoidspectral bandwidth
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent combines multiple laser materials with different gain spectra (e.g., Yb:KYW with peak emission at 1030 nm and Yb:KGW with peak emission at 1040 nm) in a single amplification system. The merging of these complementary gain spectra results in a broadened overall spectral bandwidth that exceeds what any single laser material can provide, while still achieving high pulse energy through the combined amplification effect.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the spectral parameters of the amplification system by selecting laser materials with different emission cross-sections and peak wavelengths. This parameter diversification allows the system to maintain broad spectral bandwidth during pulse amplification, counteracting the gain narrowing effect that typically occurs when using conventional single-material amplification schemes.

Inventive Principle:
Principle #35Parameter changes

3Power

If laser materials with different optical axes are used, then pulse energy and spectral bandwidth are improved, but alignment complexity increases

Engineering Contradiction:
Improvepulse energyVSAvoidalignment complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent designs the laser apparatus with a universal optical platform that can accommodate multiple laser materials with different optical axes. The mounting structure and optical path design are made multi-functional, allowing each laser material to be integrated with its specific orientation while maintaining a unified system architecture. This universality reduces alignment complexity by providing standardized interfaces and pathways for handling diverse laser materials.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent resolves alignment complexity by transitioning from a two-dimensional planar alignment problem to a three-dimensional spatial configuration. By utilizing the third dimension (vertical or depth direction) to separate the optical axes of different laser materials, the system can maintain precise alignment without requiring complex lateral adjustments. This dimensional change simplifies the alignment process while preserving the benefits of multiple optical axes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Productivity

If high pulse repetition rate is achieved, then productivity is improved, but thermal effects cause beam distortion and quality degradation

Engineering Contradiction:
Improvepulse repetition rateVSAvoidbeam quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent implements preliminary thermal management measures by incorporating active cooling systems and thermally conductive mounting structures before thermal distortion can affect beam quality. The laser materials are pre-cooled and thermally anchored to heat sinks, allowing the system to sustain high pulse repetition rates without accumulating thermal effects that would degrade beam quality. This preliminary action prevents rather than corrects thermal distortion.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances beam quality and power intensity, reduces pulse width, and maintains alignment, effectively addressing the limitations of conventional systems.

Implementation Method 1

a first laser diode and second laser diodes which are arranged to irradiate pump beams to the first laser material and the second laser material, respectively

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 2

only to be advantageous to a nonlinear optical effect, namely, multi-photon absorption

Methodology Applied
Scientific EffectMulti-photon absorption: Absorption (EM radiation)

Data Source

PatentUS8891564B2Femtosecond laser apparatus and femtosecond laser system including the same
Publication Date: 2014.11.18 KOREA ELECTROTECH RES INST
  • US8891564B2 patent drawing
  • US8891564B2 patent drawing
  • US8891564B2 patent drawing

AI summary

There is disclosed a femtosecond laser apparatus including a first laser material comprising Ng, Np and Nm axes spatially perpendicular to each other; a second laser material comprising Np axis, Nm axis and Ng axis; and a first laser diode and second laser diodes, wherein the traveling direction of laser beams generated from the first and second laser materials is substantially parallel to Ng axis of the first laser material and the polarizing direction of laser beams generated from the first and second laser materials is substantially parallel to Np axis of the first laser material, and the traveling direction of laser beams generated from the first and second laser materials is substantially parallel to Np axis of the second material and the polarizing direction of laser beams generated from the first and second laser materials is substantially parallel to Nm axis of the second laser material.