Femtosecond Laser Diode Pumping Module Thermal Isolation

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Solution Overview

Problem

Femtosecond lasers face instability issues due to mechanical deformation caused by temperature changes, especially when using Ti-Sapphire lasers with external pumping light sources, leading to poor beam stability and mode locking, which affects the quality of laser processing products.

Innovation Solution

The use of optical mounts with low thermal expansion coefficients, such as invar, to mechanically engage and modularize the diode pumping unit, and maximizing the separation of the pumping module from the laser platform or case, minimizing thermal deformation and maintaining stable mode coupling between the pumping light source and the laser resonator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a high-power pumping light source is applied to a Ti-Sapphire laser crystal, then the laser can generate ultrashort pulses with high peak power, but local temperature changes occur around optical mounts causing mechanical deformation and instability

Engineering Contradiction:
Improvepeak powerVSAvoidbeam stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The optical pumping system is segmented into a separate modular unit that can be independently positioned and thermally managed. This segmentation isolates the heat-generating pumping light source from the laser crystal and resonator components, reducing thermal deformation and mechanical instability while maintaining high peak power output

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A separate optical pumping module acts as an intermediary between the pump light source and the laser crystal. This intermediate module allows for optimized coupling of pump energy while physically separating the heat source from sensitive optical components, thereby maintaining beam stability during high-power operation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If the pumping light source is structurally spaced apart from the laser crystal by several meters, then thermal deformation is reduced, but the stability of output characteristics and mode coupling deteriorates

Engineering Contradiction:
Improvethermal deformationVSAvoidmode coupling stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The optical pumping module incorporates adjustable and adaptable optical components that can be dynamically optimized for mode coupling. This dynamic adjustment capability allows the system to maintain stable mode coupling and output characteristics even when the pumping module is spatially separated from the laser crystal by several meters

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system transitions from a fixed spatial arrangement to a modular configuration where the pumping module can be positioned in a separate location. By changing the dimensional arrangement and using adjustable optical paths, the system achieves both thermal isolation and stable mode coupling through optimized optical geometry rather than fixed proximity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If optical mounts are used to mechanically engage optical parts, then the system can be assembled and maintained, but thermal expansion and contraction occur causing beam pointing instability

Engineering Contradiction:
ImproveassemblyVSAvoidbeam pointing stability
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The system uses optical mounts with thermally compensating designs that change their physical parameters (such as expansion coefficients or mounting geometry) in response to temperature changes. This parameter adaptation allows the mounts to maintain stable beam pointing despite thermal expansion and contraction, while still providing easy assembly and maintenance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides stable mode locking and improved power and beam stability, maintaining the quality of femtosecond laser pulses and preventing mode locking breakdown even after power cycles, with enhanced precision and reduced thermal deformation.

Implementation Method 1

optical mounts with low thermal expansion coefficients, such as invar, to mechanically engage and modularize the diode pumping unit

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

femtosecond laser apparatus using a laser diode optical pumping module

Methodology Applied
Scientific EffectOptical pumping: Absorption (EM radiation)

Implementation Method 3

Ti-Sapphire laser with external pumping light sources

Methodology Applied
Scientific EffectStimulated emission: Laser

Implementation Method 4

mode locking is a method to obtain ultrashort pulses from a femtosecond oscillator

Methodology Applied
Scientific EffectMode locking: Resonance

Data Source

PatentUS8594141B2Femtosecond laser apparatus using laser diode optical pumping module
Publication Date: 2013.11.26 KOREA ELECTROTECH RES INST
  • US8594141B2 patent drawing
  • US8594141B2 patent drawing
  • US8594141B2 patent drawing

AI summary

The present invention provides a femtosecond laser apparatus using laser diode optical pumping. To provide a stable mode locking and improve power stability and beam stability in an ultrafast laser such as a femtosecond laser, optical mounts which have mounted thereon optical parts of a diode pumping unit are mechanically engaged using bars of low thermal expansion coefficients and form a pumping module, and the pumping module is maximally separated from a laser platform or case.