Femtowatt Optical Detector Using Photodiode Array and Differential Amplification

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Solution Overview

Problem

The manufacturing of photomultiplier tubes (PMTs) is a costly and tedious process, and they tend to saturate easily when exposed to excessive light, making them less effective as detectors.

Innovation Solution

A femtowatt sensitivity optical detector system using multiple photodiodes with an analog amplification system, digital acquisition system, and mechanical housing module, which replaces traditional PMT-based photon counting units, allowing for improved light detection and noise reduction through differential signal processing and feedback control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If photomultiplier tubes are used for light detection, then sensitivity to low light levels is improved, but saturation occurs easily when too much light reaches the detector

Engineering Contradiction:
Improvelight detection sensitivityVSAvoidsaturation resistance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent divides the detection system into multiple photodiodes (typically 3-7 photodiodes arranged in a specific pattern) rather than using a single photomultiplier tube. Each photodiode handles a portion of the light signal, and their outputs are combined through differential amplification. This segmentation allows the system to maintain high sensitivity while avoiding saturation, as the distributed detection capability handles varying light intensities more effectively.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the operating parameters by using photodiodes operated in photovoltaic mode (zero bias) rather than the high-gain vacuum tube operation of PMTs. This parameter change fundamentally alters the detection mechanism to be less susceptible to saturation while maintaining femtowatt-level sensitivity through careful electronic design including transimpedance amplification and differential signal processing.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If photomultiplier tubes are manufactured, then high sensitivity detection is achieved, but the manufacturing process is costly and tedious

Engineering Contradiction:
Improvedetection sensitivityVSAvoidmanufacturing complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces the vacuum tube mechanical system with solid-state photodiode devices. This substitution eliminates the complex vacuum sealing, fragile glass structures, and precision alignment requirements of PMTs. The photodiode array can be manufactured using standard semiconductor fabrication processes, dramatically simplifying manufacturing while achieving comparable or superior performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs commercially available, inexpensive photodiodes that can be readily replaced if needed, rather than expensive, custom-manufactured photomultiplier tubes. This approach uses off-the-shelf components with standard packaging and mounting, reducing both initial cost and long-term operational costs while maintaining high detection sensitivity through proper electronic design.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If multiple photodiodes are used with differential amplification, then tolerance to high light levels is improved, but device complexity increases

Engineering Contradiction:
Improvehigh light level toleranceVSAvoidelectronic system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple photodiode signals through differential amplification, where the outputs of multiple photodiodes are fed into a differential amplifier configuration. This merging of signals achieves common-mode rejection of noise and interference while maintaining high light level tolerance. The differential approach naturally handles saturation by comparing relative signal differences rather than absolute levels, reducing the impact of individual photodiode saturation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent incorporates feedback mechanisms through transimpedance amplifiers that convert photodiode currents to voltages with controlled gain. The feedback networks in these amplifiers stabilize the operating point and linearize the response across varying light levels. Additionally, the differential amplifier configuration provides implicit feedback that maintains signal integrity across the dynamic range, effectively managing complexity through controlled feedback paths rather than uncontrolled signal processing.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides enhanced sensitivity and tolerance to high light levels, capable of detecting up to 2 million photons per half-second compared to PMTs which saturate at 500,000 photons, offering improved performance and reliability.

Implementation Method 1

Multiple photodiodes, which act as optical transducers by producing an electrical signal in the form of a current proportional to the detected optical power (number of photons)

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS11309856B2Femtowatt non-vacuum tube detector assembly
Publication Date: 2022.04.19 LABRADOR DIAGNOSTICS LLC
  • US11309856B2 patent drawing
  • US11309856B2 patent drawing
  • US11309856B2 patent drawing

AI summary

In one embodiment, a femtowatt sensitivity optical detector is provided using one or more photodiodes, intended as a replacement for the photomultiplier based photon counting unit.