Fenestrated Bone Implant Stabilization via Porous PEEK

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Solution Overview

Problem

Current implant technologies face challenges in effectively stabilizing mammalian bony segments, particularly in providing adequate stabilization and promoting bone growth between segments while allowing for anatomical flexibility and easy insertion.

Innovation Solution

The development of fenestrated implants with a unique design featuring a large central fenestration, periodic porous openings, and radio opaque markers, made from biocompatible materials like PEEK and titanium, which encourage bone growth and provide anatomical adaptability through sloped surfaces and threaded tool interfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional solid implants are used to stabilize bony segments, then structural strength is provided, but bone growth and integration are hindered

Engineering Contradiction:
Improvestructural strengthVSAvoidbone integration
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The implant incorporates a porous structure with interconnected pores that allow bone ingrowth while maintaining structural strength. The porous framework provides mechanical support necessary for stabilization while creating channels for bone cells to migrate and integrate with the implant, resolving the contradiction between strength and bone integration.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The implant utilizes composite material construction combining different phases or materials - a solid load-bearing framework with porous bone-contacting surfaces. This composite approach allows the dense structural regions to provide strength while the porous regions facilitate bone growth, simultaneously satisfying both requirements.

Inventive Principle:
Principle #40Composite materials

2Reliability

If implants with complex stabilization features are designed, then stabilization effectiveness is improved, but insertion difficulty increases

Engineering Contradiction:
Improvestabilization effectivenessVSAvoidinsertion ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The implant is divided into functional segments - a simplified insertion end for easy delivery, and a stabilized body with stabilization features that engage after insertion. This segmentation allows the complex stabilization features to be deployed only when needed, maintaining insertion ease while achieving effective stabilization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The implant is pre-configured with expansion or deployment mechanisms that activate after insertion. The simple insertion form factor is maintained during delivery, then stabilization features are deployed in-situ to provide complex stabilization without requiring complex insertion procedures.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If fenestrated implant structures are created to promote bone growth, then bone integration is enhanced, but structural strength is reduced

Engineering Contradiction:
Improvebone integrationVSAvoidstructural strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The implant features localized fenestrations and porosity specifically in regions where bone contact and integration are needed, while maintaining solid, dense structures in load-bearing regions. This local differentiation allows bone growth promotion at the bone-implant interface without compromising the overall structural strength of the implant.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8870957B2Implant for mammalian bony segment stabilization
Publication Date: 2014.10.28 SPINAL ELEMENTS INC
  • US8870957B2 patent drawing
  • US8870957B2 patent drawing
  • US8870957B2 patent drawing

AI summary

Embodiments of bony region stabilization implants including multiple fenestrations and bony ingrowth materials are described generally herein. Other embodiments may be described and claimed.