Fenestrated Bone Screw for Directional Cement Placement

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Solution Overview

Problem

Current spinal implant systems lack effective directional control for cement placement during surgical procedures, leading to potential complications such as extravasation and inadequate fixation in areas of bone degeneration.

Innovation Solution

A fenestrated bone screw with strategically positioned openings and a directional indicator allows for controlled, uni-directional cement deployment, enhancing fixation and avoiding areas of diminished bone quality by facilitating targeted cement placement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional bone fasteners are used for cement placement, then the procedure is simple, but directional control is lost leading to cement extravasation and inadequate fixation

Engineering Contradiction:
Improvedirectional control precisionVSAvoidbone fastener structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The bone fastener shaft is segmented with multiple openings distributed at different locations and orientations. These openings divide the cement delivery function into multiple directional outlets, allowing controlled placement of cement in specific regions while preventing uncontrolled extravasation through the closed tip design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the bone fastener have different properties: the shaft contains openings for controlled cement delivery in specific directions, while the tip is closed to prevent extravasation. This local differentiation of structure and function enables precise directional control of cement placement while maintaining safety.

Inventive Principle:
Principle #3Local quality

2Reliability

If cement is placed without directional control, then the procedure is fast, but fixation is inadequate in areas of bone degeneration

Engineering Contradiction:
Improvefixation reliabilityVSAvoidsurgical procedure efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The bone fastener is pre-configured with strategically positioned openings before insertion. This preliminary arrangement of cement delivery pathways allows the surgeon to achieve reliable fixation in areas of bone degeneration without time-consuming intraoperative adjustments, maintaining surgical efficiency while improving fixation reliability.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the shaft is open-ended for cement delivery, then cement placement is easy, but cement extravasation occurs causing complications

Engineering Contradiction:
Improvecement delivery easeVSAvoidcement extravasation harm
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The shaft is segmented with multiple discrete openings instead of being fully open-ended. This segmentation allows cement to be delivered through controlled pathways while the closed tip prevents uncontrolled extravasation, balancing ease of delivery with safety.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The potential harm of an open-ended shaft causing extravasation is converted into a benefit by strategically placing openings in controlled positions. The same openness that could cause harm is transformed into controlled delivery pathways that prevent extravasation while maintaining ease of cement injection.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentEP3634280B1Spinal implant system
Publication Date: 2024.07.17 WARSAW ORTHOPEDIC INC
  • EP3634280B1 patent drawingFigure 1
  • EP3634280B1 patent drawingFigure 2
  • EP3634280B1 patent drawingFigure 3~3a

AI summary

A bone fastener includes a shaft. The shaft includes a wall that defines a longitudinal cavity and a plurality of openings in communication therewith. The openings are disposed in axial alignment along the shaft and the wall is closed exclusive of the openings. In some embodiments, systems, spinal constructs, surgical instruments and methods are disclosed.