Fenestrated Fluid Mover Enclosure for Multi-Directional Cooling

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Solution Overview

Problem

Conventional heat exchanger designs are inadequate for effectively dissipating heat from high-power electronic components due to limitations in their ability to facilitate multi-directional fluid flow, which is essential for efficient heat transfer.

Innovation Solution

A fenestrated housing assembly that includes a plenum with a primary aperture for housing a fluid mover and a housing body with fenestrations, allowing for multi-directional fluid flow to enhance heat dissipation by directing fluid flow with respect to a secondary medium, either as an ingress or egress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional plate fin heat exchangers are used, then manufacturing cost and simplicity are reduced, but heat dissipation capability for high-power components is insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidheat dissipation capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The housing is divided into multiple segments with fenestrations (openings) distributed across different surfaces. This segmentation allows fluid to enter and exit through multiple discrete locations, creating complex multi-directional flow patterns that enhance heat dissipation while maintaining a relatively simple manufacturing process for each individual housing segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from conventional single-direction or two-directional flow to multi-directional flow by positioning fenestrations on multiple surfaces of the housing. This dimensional expansion of fluid flow paths allows cooling fluid to approach the heat exchanger from multiple angles, significantly improving heat dissipation effectiveness for high-power components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If traditional heat exchanger designs are used, then device complexity is reduced, but multi-directional fluid flow capability is insufficient

Engineering Contradiction:
Improvestructural simplicityVSAvoidmulti-directional fluid flow capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The housing structure serves multiple functions simultaneously: it provides structural support, directs fluid flow through strategically positioned fenestrations, and enables multi-directional cooling. The fenestrations act as both structural features and fluid flow control elements, allowing a single component to achieve both structural simplicity and flow versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The fluid flow pattern is made dynamic and adaptable by positioning fenestrations to receive fluid from multiple directions. The housing structure accommodates varying flow conditions by allowing fluid to enter through different fenestration configurations depending on the operational requirements, providing adaptability without increasing structural complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fenestrated housing assembly effectively supports multi-directional fluid flow, improving heat dissipation from high-power electronic components by optimizing the interaction between the fluid flow and the heat exchanger, thereby extending the operational life of these devices.

Implementation Method 1

Through forced or natural convection, fluid circulation around the fin array acts as the heat transfer medium for cooling the device to an operable temperature

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

Through forced or natural convection, fluid circulation around the fin array acts as the heat transfer medium for cooling the device

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 3

A heat exchanger is an apparatus to transfer thermal energy from one medium to another without direct contact of the mediums

Methodology Applied
Scientific EffectHeat Exchanger: Heat Exchanger

Implementation Method 4

The base is placed in intimate contact with the heat-producing device to provide a conduction path to the fin array

Methodology Applied
Scientific EffectThermal Conduction: Conduction (thermal)

Data Source

PatentUS11859915B1Fluid mover enclosure
Publication Date: 2024.01.02 ADVANCED THERMAL SOLUTION
  • US11859915B1 patent drawing
  • US11859915B1 patent drawing
  • US11859915B1 patent drawing

AI summary

Embodiments relate to a system and method for dissipating heat from a heat generating component. The system and method an assembly of a fenestrated housing and a plenum and positioning of the assembly relate to the heat generating component. The plenum accommodates a fluid mover relative to the fenestrated housing. The fenestrations function to support multi-directional fluid flow created by the fluid mover and accommodated by the fenestrations, which function as ports to direct fluid with respect to the heat generating component.