Fermented Beverage Production Using Defined Symbiotic Microbial Communities

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Solution Overview

Problem

Kombucha and other fermented beverages face challenges in scalability, flavor consistency, and high sugar content, with SCOBY-based fermentation resulting in varying microbial communities and high alcohol levels, which affect taste and market competitiveness.

Innovation Solution

Development of symbiotic microbial communities comprising specific bacterial strains with defined 16S rDNA sequences, such as Leuconostoc mesenteroides, Gluconobacter oxydans, and Lactobacillus plantarum, that ferment sugars quickly, resist contamination, and produce low-alcohol, low-acetic acid beverages with appealing flavors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If SCOBY-based fermentation is used to produce kombucha, then the beverage delivers living microbial cultures with health benefits, but the microbial community composition varies between batches leading to inconsistent flavor and high alcohol levels

Engineering Contradiction:
Improvebatch consistencyVSAvoidmicrobial community composition
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent segments the complex SCOBY microbial community into defined functional groups: acetic acid bacteria (Acetobacter, Gluconobacter), lactic acid bacteria (Lactobacillus, Leuconostoc), and yeast (Saccharomyces, Brettanomyces). By specifying target compositions for each group rather than relying on uncontrolled SCOBY passaging, the invention achieves consistent batch-to-batch microbial communities and flavor profiles while maintaining health benefits from live cultures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes key fermentation parameters including initial sugar concentration (10-20% w/v), fermentation temperature (20-30°C), and fermentation duration (7-14 days) to control alcohol production. By adjusting these parameters and using multiple sequential fermentation stages with different microbial inocula, the invention achieves consistent low alcohol content (<0.5% ABV) while maintaining reliable batch consistency

Inventive Principle:
Principle #35Parameter changes

2Productivity

If traditional kombucha fermentation is used, then the beverage is produced efficiently, but the sugar content remains high affecting market competitiveness

Engineering Contradiction:
Improvefermentation efficiencyVSAvoidsugar content
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent employs continuous fermentation where spent medium from one batch is partially retained and reused as inoculum for the next batch. This continuous process maintains active microbial populations, accelerates sugar consumption rates, and achieves complete fermentation (reducing sugar to <5 g/L) while maintaining high productivity. The overlapping generation of multiple microbial strains ensures continuous sugar utilization without idle periods

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent uses composite microbial communities containing multiple functional strains working synergistically: Acetobacter for acetic acid production, Lactobacillus for lactic acid production, and yeast for alcohol production and nutrient synthesis. This composite community efficiently consumes all sugar substrates through complementary metabolic pathways, achieving complete fermentation and low residual sugar content while maintaining production efficiency

Inventive Principle:
Principle #40Composite materials

3Productivity

If SCOBY is serially passaged between fermentation batches, then the fermentation process is scalable, but the variation in microbial communities affects taste and product quality

Engineering Contradiction:
ImprovescalabilityVSAvoidflavor consistency
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent performs preliminary characterization of microbial communities using 16S rRNA sequencing and metabolite profiling before production fermentation. This preliminary action identifies the optimal combination of bacterial and yeast strains for desired flavor profiles. Production batches then use pre-defined microbial inocula based on this characterization, ensuring consistent flavor while maintaining scalability through standardized protocols

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback control by monitoring key parameters including pH, alcohol content, and sugar remaining during fermentation. Based on real-time feedback, fermentation duration and conditions are adjusted to achieve target flavor profiles. Metabolite profiling of intermediate products provides feedback on microbial activity, allowing optimization of fermentation parameters to maintain flavor consistency across scaled production batches

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The symbiotic microbial communities enable the production of fermented beverages with reduced sugar and alcohol content, improved flavor profiles, and enhanced stability, addressing scalability and consistency issues while maintaining health benefits from live microbial cultures.

Implementation Method 1

Kombucha is a fermented beverage produced by fermenting sweetened tea using a symbiotic culture of bacteria and yeast, referred to as a SCOBY

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

at least one bacterial strain having a 16S rDNA sequence comprising at least 95% sequence identity to a nucleic acid sequence provided by SEQ ID NOs: 1-3, and at least one bacterial strain having a 16S rDNA sequence comprising at least 95% sequence identity to a nucleic acid sequence provided by SEQ ID NOs: 4-7

Methodology Applied
Scientific EffectAlcoholic fermentation: Fermentation

Implementation Method 3

Consumption of kombucha and the availability of commercial kombucha and other fermented products has recently increased and is thought to be associated with a range of beneficial health effects

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS11464245B2Fermented beverages and methods of production thereof
Publication Date: 2022.10.11 IMVELA CORP
  • US11464245B2 patent drawing
  • US11464245B2 patent drawing
  • US11464245B2 patent drawing

AI summary

Provided herein are fermented beverages comprising symbiotic microbial communities, and methods of production thereof.