Fern Albicanyl Diphosphate Synthase for Cost-Effective Albicanol Production

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Solution Overview

Problem

Current methods for producing sesquiterpenes like albicanol are complex and not cost-effective, with natural sources having low content, necessitating the discovery of new terpene synthases and more efficient production methods for valuable perfumery ingredients.

Innovation Solution

Identification of a novel albicanyl diphosphate synthase gene and its variants from the fern Dryopteris fragrans, which exhibit high selectivity in producing albicanyl diphosphate from FPP, utilizing a modified class I and class II motif, and classified as Haloacid dehalogenase-like hydrolase, enabling efficient biosynthetic production of albicanol.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chemical synthesis approaches are used to produce sesquiterpenes, then production capability is achieved, but the process becomes complex and not cost-effective

Engineering Contradiction:
Improveproduction capabilityVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces complex chemical synthesis processes with a biochemical approach using terpene synthase enzymes. The enzyme-catalyzed conversion of FPP to albicanyl diphosphate and subsequent hydrolysis provides a simpler, more cost-effective pathway compared to traditional multi-step chemical synthesis, directly addressing the contradiction between production capability and process complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces terpene synthase enzymes as intermediary biological catalysts to mediate the conversion of farnesyl diphosphate to albicanol. This enzymatic intermediary provides a controlled, selective, and efficient transformation pathway that avoids the complexity of direct chemical synthesis while maintaining high productivity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If natural sources containing sesquiterpenes are used, then production is achieved, but the content of sesquiterpenes is low

Engineering Contradiction:
Improvesesquiterpene contentVSAvoidproduction efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent employs host cells (bacterial or plant) that are genetically engineered to express the terpene synthase enzyme and endogenously produce farnesyl diphosphate through their natural metabolism. The system serves itself by using the host's own metabolic pathways to generate substrate and the introduced enzyme to convert it to product, eliminating the need for external substrate addition and achieving high productivity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent performs preliminary genetic engineering of host cells to establish the complete biosynthetic pathway before production. The host cells are pre-modified to overexpress terpene synthase and optimize FPP availability, so that when cultivation begins, the system is already primed for high-yield sesquiterpene production, overcoming the low content limitation of natural sources

Inventive Principle:
Principle #10Preliminary action

3Quantity of substance

If existing terpene synthases are used, then albicanol production is achieved, but selectivity is insufficient

Engineering Contradiction:
Improvealbicanol productionVSAvoidselectivity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent identifies and exploits specific local structural features within the terpene synthase enzyme - namely the class I motif (DDxxD) and class II motif (EXxHD) - that are responsible for substrate binding and catalytic selectivity. By focusing on these specific local regions with distinct amino acid sequences, the enzyme achieves high selectivity for albicanyl diphosphate production over other possible sesquiterpene products

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel synthase shows high selectivity and efficiency in producing albicanyl diphosphate, potentially leading to cost-effective and scalable production of albicanol, a valuable perfumery ingredient, by utilizing recombinant host cells like E. coli and transgenic plants.

Implementation Method 1

The albicanyl diphosphate synthase of the present invention and its variants may also be considered as 'haloacid-dehalogenase-like hydrolase'

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS11345907B2Method for producing albicanol compounds
Publication Date: 2022.05.31 FIRMENICH SA
  • US11345907B2 patent drawing
  • US11345907B2 patent drawing
  • US11345907B2 patent drawing

AI summary

Described herein is a method of producing a drimane sesquiterpene, such as an albicanol compound and/or derivatives thereof, by contacting at least one polypeptide with farnesyl diphosphate (FPP) with a polypeptide of the Haloacid dehalogenase-like (HAD-like) hydrolase superfamily as obtainable from plants of the genus Dryopteris, in particular of the species Dryopteris fragrans. The method may be performed in vitro or in vivo. Also described herein are amino acid sequences of polypeptides useful in the methods and nucleic acids encoding the polypeptides described. Also described herein are host cells or organisms genetically modified to express the polypeptides and useful to produce a drimane sesquiterpene such as an albicanol compound.