Ferrocene Fuel Additive Granules for Emission Reduction

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Solution Overview

Problem

Existing additives for combustion engines and boilers are inefficient in reducing emissions and fuel consumption, often leave residues, and have cumbersome dosing processes, especially with liquid forms and Ferrocen-based solutions which degrade quickly and are difficult to handle.

Innovation Solution

A mixture comprising 80% to 90% Ferrocen and 0% to 10% of Behenyl alcohol and/or hydrogenated cottonseed oil or magnesium stearate, processed into granulated material, tablets, or liquid solution, which dissolves quickly in hydrocarbon fuels without leaving residues, enhancing combustion efficiency and emissions reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If liquid additives are used for cleaning combustion chambers, then cleaning effect is achieved, but dosing process becomes cumbersome and user-friendly conditions deteriorate

Engineering Contradiction:
Improvecleaning effectVSAvoiddosing process
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The invention changes the physical state of the additive from liquid to solid form (granulated material or tablets). This parameter change enables easy dosing by simply dropping the solid additive into the fuel tank, eliminating the need for complex liquid dosing equipment and procedures while maintaining the cleaning effect through controlled dissolution in the fuel.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses disposable solid additive units (granulated material or tablets) that are dropped into the fuel tank and dissolve completely. These single-use units eliminate the need for repeated liquid dosing operations and associated equipment, simplifying the user process while achieving the desired cleaning effect.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If Ferrocen is used as active ingredient, then combustion catalysis is achieved, but handling complexity increases and stability decreases

Engineering Contradiction:
Improvecombustion catalysisVSAvoidhandling
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention creates a composite material by combining Ferrocen with Behenyl alcohol and/or hydrogenated cottonseed oil or magnesium stearate. This composite formulation maintains the combustion catalysis properties of Ferrocen while improving handling characteristics and stability through the added components that facilitate controlled dissolution and prevent degradation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention introduces Behenyl alcohol and/or hydrogenated cottonseed oil or magnesium stearate as intermediary substances that mediate between Ferrocen and the hydrocarbon fuel. These intermediaries facilitate controlled dissolution of Ferrocen, improve stability by preventing direct exposure to degrading factors, and enhance handling properties while maintaining catalytic activity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If Ferrocen is dissolved in hydrocarbon fuels, then combustion efficiency is improved, but dissolution speed decreases and residues are formed

Engineering Contradiction:
Improvecombustion efficiencyVSAvoiddissolution speed
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The invention changes the physical form of the additive from pre-dissolved liquid to solid granulated material or tablets. This parameter change enables faster initial dissolution when the solid additive contacts the moving fuel in the tank, while the controlled dissolution process ensures complete dissolution without leaving residues, maintaining combustion efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses solid additive units that dissolve completely and rapidly in the fuel. These units are designed to dissolve fully during fuel circulation, providing complete dissolution without residues and maintaining combustion efficiency through the temporary presence of the additive during the dissolution process.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of operation

If tablets containing adjuvants are used, then dosing is simplified, but ash formation increases and reliability decreases

Engineering Contradiction:
ImprovedosingVSAvoidash formation
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The invention creates a residue-free composite material by carefully selecting and combining Ferrocen with Behenyl alcohol and/or hydrogenated cottonseed oil or magnesium stearate. This composite formulation is specifically designed to dissolve completely in hydrocarbon fuels without leaving ash or residues, eliminating the harmful effects of traditional tablet adjuvants while maintaining easy dosing through solid tablet or granulated form.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces emissions, carbon deposits, and fuel consumption, improving engine dynamics and cleanliness of combustion spaces, while being easy to dose and handle, with significant reductions in CO and PM emissions and improved fuel efficiency.

Implementation Method 1

The designed mixture functions as a combustion catalyst. Oxygen utilization is considerably improved.

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

A mixture comprising 80% to 90% Ferrocen and 0% to 10% of Behenyl alcohol and/or hydrogenated cottonseed oil or magnesium stearate, processed into granulated material, tablets, or liquid solution, which dissolves quickly in hydrocarbon fuels without leaving residues

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 3

The measured gas emissions including dust particles are considerably decreased as well. The combustion motors dynamics is also improved. Even the fuel consumption is reduced.

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11203727B2Composition for reducing emissions, carbon deposits and fuel consumption
Publication Date: 2021.12.21 KORINEK ARNOST
  • US11203727B2 patent drawing
  • US11203727B2 patent drawing
  • US11203727B2 patent drawing

AI summary

A composition is disclosed. The composition is useful for reducing emissions, carbon deposits and fuel consumption when liquid hydrocarbon fuels are combusted. The composition comprises: from 80 to 90 percent (%) by weight of ferrocene; and one or more components selected from the group consisting of behenyl alcohol, hydrogenated cottonseed oil, and magnesium stearate, whereas each of the components (if present) is present in the composition in a maximum quantity of 10% by weight. Generally, at least behenyl alcohol is present, along with at least one of hydrogenated cottonseed oil and magnesium stearate. The composition can be prepared in the form of granulated material, which can be subsequently applied as such or can be modified to another form (e.g. tablets, solutions, etc.). An additive for liquid hydrocarbon fuels is also disclosed.