Ferroelastic Ceramic Compositions for High Energy Absorption

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Solution Overview

Problem

Current shape memory alloys (SMAs) and ceramics (SMCs) face limitations in dissipated energy storage and release, particularly in terms of energy absorption and damping capabilities, with brittle ceramics prone to fracture and limited temperature range for damping behavior.

Innovation Solution

Development of ferroelastic ceramic compositions with specific chemical formulas, such as A(1-X-Y)BxCYD, where elements A, B, and C are selected from certain rare earth metals and D is a phosphate, niobate, or tungstate, exhibiting twinning and detwinning mechanisms for energy absorption and release, and maintaining damping behavior across a wide temperature range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If shape memory ceramics are used to increase dissipated energy, then energy absorption capability is improved, but brittleness causes fracture and limits the number of cycles achieved

Engineering Contradiction:
Improvedissipated energyVSAvoidnumber of cycles before failure
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the material parameters by using rare earth elements (A, B, C from lanthanide series) combined with phosphate, niobate, or tungstate anions to create specific crystal structures that exhibit ferroelasticity. The composition parameters X and Y are optimized to achieve the desired balance between dissipated energy and cycling reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite ceramic materials combining multiple rare earth elements with specific anions (phosphate, niobate, or tungstate) to form a composite structure that leverages the beneficial properties of each component while mitigating their individual weaknesses, particularly brittleness.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If material size is reduced to maximize dissipated energy, then energy absorption is improved, but internal boundaries increase and promote fracture

Engineering Contradiction:
Improvedissipated energyVSAvoidfracture susceptibility
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material's inherent properties through compositional optimization, creating a material that can achieve high dissipated energy at larger sizes by modifying the crystal structure and reducing defect density through careful selection of rare earth elements and anion combinations.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If conventional SMAs are used for damping applications, then superelasticity is achieved, but temperature range for damping behavior is limited

Engineering Contradiction:
Improvedamping capabilityVSAvoidtemperature range for damping
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent changes the thermodynamic parameters of the material by selecting rare earth elements and anion combinations that stabilize the ferroelastic phase across a wide temperature range, enabling damping behavior from cryogenic temperatures up to several hundred degrees Celsius.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes ferroelastic phase transitions in the ceramic material, where stress-induced martensitic transformations occur over a broad temperature range, providing superelastic damping behavior that is less sensitive to temperature changes compared to conventional SMAs.

Inventive Principle:
Principle #36Phase transitions

4Use of energy by moving object

If ferroelastic mechanisms are used for energy absorption, then twinning and detwinning provide reversible deformation, but material composition complexity increases

Engineering Contradiction:
Improverecoverable energyVSAvoidcomposition complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent optimizes the compositional parameters within a systematic framework using rare earth elements and specific anions, where the general formula A(1-X-Y)BxCyD provides a structured approach to achieving ferroelasticity without arbitrary complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These ferroelastic ceramic compositions demonstrate high dissipated energy, exceeding that of SMAs, with recoverable energy over multiple cycles and extended temperature ranges, making them suitable for extreme applications like engines and turbines with enhanced corrosion resistance.

Implementation Method 1

exhibiting twinning and detwinning mechanisms for energy absorption and release

Methodology Applied
Scientific EffectTwinning and detwinning:

Implementation Method 2

as a force is applied the material undergoes a phase transformation from a martensitic to an austenitic phase

Methodology Applied
Scientific EffectPhase transformation: Phase Change

Implementation Method 3

The load applied to the ferroelastic ceramic composition versus the strain exhibited by the ferroelastic ceramic composition during a hysteresis cycle

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Data Source

PatentUS11027976B2Ferroelastic ceramic compositions, applications thereof, and related methods
Publication Date: 2021.06.08 COLORADO SCHOOL OF MINES
  • US11027976B2 patent drawing
  • US11027976B2 patent drawing
  • US11027976B2 patent drawing

AI summary

An example ferroelastic ceramic composition includes at least one compound having a relative chemical formula of AXBYC(1-X-Y)D. Element A, element B, and element C are independently selected from different members of the group consisting of yttrium, lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, and lutetium. Element D is selected from the group consisting of phosphate, niobate, and tungstate. X and Y are each equal to or greater than zero and less than one. X and Y are collective less than one.