III-V Ferroelectric Gate Stack for Memory Reliability

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Solution Overview

Problem

The increasing complexity and difficulty in forming reliable semiconductor devices at smaller sizes due to the scaling-down process in integrated circuit manufacturing, which challenges the formation of reliable semiconductor devices with improved performance and reduced feature sizes.

Innovation Solution

The implementation of a III-V ferroelectric layer between spacers in a semiconductor memory structure to form a FeFET or FRAM structure, which reduces write-disturb issues and enhances read-write performance by incorporating a III-V ferroelectric material that exhibits a hysteresis loop in an electric field, thereby improving memory window and data retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If feature sizes are decreased to increase functional density, then production efficiency is improved and costs are lowered, but fabrication process complexity increases and device reliability becomes more difficult to maintain

Engineering Contradiction:
Improveproduction efficiencyVSAvoidfabrication process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the material parameter by using III-V ferroelectric materials (such as AlScN, GaScN, AlYN) instead of traditional ferroelectric materials. This material substitution enables the formation of reliable semiconductor devices at smaller feature sizes while maintaining compatibility with existing CMOS fabrication processes, thereby increasing functional density without proportionally increasing fabrication complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures by integrating III-V ferroelectric layers with standard CMOS process materials. The III-V ferroelectric layer is formed between spacers in a FinFET structure, creating a composite device that combines the benefits of advanced ferroelectric materials with established manufacturing processes, thus improving productivity while managing fabrication complexity

Inventive Principle:
Principle #40Composite materials

2Productivity

If feature sizes are decreased to increase functional density, then production efficiency is improved and costs are lowered, but device reliability deteriorates

Engineering Contradiction:
Improveproduction efficiencyVSAvoiddevice reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the material composition parameter by introducing III-V ferroelectric materials with specific properties (such as AlScN, GaScN, AlYN) that maintain stable polarization at scaled dimensions. This enables the device to retain reliable performance characteristics even as feature sizes decrease, thereby improving productivity without sacrificing device reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by placing the III-V ferroelectric layer specifically in the gate stack region between spacers, where it provides enhanced polarization stability and write-disturb immunity. This localized material enhancement improves device reliability at critical regions without requiring overall device size increase, thus maintaining high functional density

Inventive Principle:
Principle #3Local quality

3Reliability

If III-V ferroelectric layer is added to reduce write-disturb issues and enhance read-write performance, then memory window and data retention are improved, but device complexity increases

Engineering Contradiction:
Improvememory performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent achieves universality by designing the III-V ferroelectric layer to perform multiple functions simultaneously: it provides write-disturb immunity, enhances read-write performance, improves memory window, and ensures data retention. This multi-functionality is achieved within a single layer structure that integrates into the existing FinFET architecture, thereby improving memory performance without proportionally increasing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent applies the nesting principle by placing the III-V ferroelectric layer within the existing gate stack structure, specifically between the spacers and over the fin structure. This nested configuration allows the ferroelectric material to be integrated into the conventional FinFET architecture without requiring separate device structures, thus improving memory performance while minimizing additional complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The III-V ferroelectric layer minimizes write-disturb issues and improves memory window and data retention, while being compatible with existing CMOS process flows, thus addressing the challenges of scaling down in semiconductor device manufacturing.

Implementation Method 1

incorporating a III-V ferroelectric material that exhibits a hysteresis loop in an electric field, thereby improving memory window and data retention

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Implementation Method 2

The gate structure comprises a III-V ferroelectric layer formed between an interfacial layer and a gate electrode layer

Methodology Applied
Scientific EffectFerroelectricity:

Data Source

PatentUS11574928B2Semiconductor memory structure and method for forming the same
Publication Date: 2023.02.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11574928B2 patent drawing
  • US11574928B2 patent drawing
  • US11574928B2 patent drawing

AI summary

A semiconductor memory structure includes a fin structure formed over a substrate. The structure also includes a gate structure formed across the fin structure. The structure also includes spacers formed over opposite sides of the gate structure. The structure also includes source drain epitaxial structures formed on opposite sides of the gate structure beside the spacers. The gate structure includes a III-V ferroelectric layer formed between an interfacial layer and a gate electrode layer.