Ferroelectric Gate Stack Structure for Low-Leakage Steep-Slope Transistors

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Solution Overview

Problem

Previous silicon-based electronic devices face limitations in improving operational characteristics and scaling down due to sub-threshold swing (SS) limitations and increased power density.

Innovation Solution

The electronic device incorporates a ferroelectric crystallization layer with a dielectric material having ferroelectricity or anti-ferroelectricity, sandwiched between a gate electrode and a substrate, with a crystallization prevention layer to prevent crystallization spread.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the size of the logic transistor is decreased to improve scaling, then the sub-threshold swing is limited to about 60 mV/dec, but this causes difficulties for decreasing operation voltage to 0.8 V or less and increases power density

Engineering Contradiction:
Improvetransistor sizeVSAvoidoperational characteristics
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent changes the material parameter of the dielectric layer from conventional silicon oxide to a ferroelectric material (such as hafnium zirconium oxide with specific composition ratios). This material parameter change enables the transistor to achieve sub-threshold swing values less than 60 mV/dec, allowing operation voltage to be reduced to 0.8 V or less while maintaining reliability, thus resolving the contradiction between scaling and operational characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite dielectric structure comprising a ferroelectric layer (e.g., HfZrO4) combined with other dielectric materials. This composite approach allows optimization of both electrical characteristics (achieving SS < 60 mV/dec) and physical properties (maintaining stability at scaled dimensions), enabling simultaneous improvement of scaling and operational characteristics.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a ferroelectric crystallization layer is formed to reduce sub-threshold swing, then operational characteristics are enhanced, but crystallization may spread toward the substrate causing current leakage

Engineering Contradiction:
Improveoperational characteristicsVSAvoidcurrent leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent segments the dielectric structure into multiple distinct layers: a first dielectric layer in contact with the substrate, a ferroelectric crystallization layer above it, and a second dielectric layer capping the ferroelectric layer. This segmentation confines the crystallization process to the ferroelectric layer while preventing it from spreading to the substrate, thus enhancing operational characteristics without causing current leakage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediate dielectric layers (first and second dielectric layers) that act as mediators between the substrate and the ferroelectric crystallization layer. These intermediary layers serve as barriers that prevent crystallization spread and potential current leakage paths, while allowing the ferroelectric layer to maintain its enhanced operational characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the sub-threshold swing, enhances operational characteristics, and prevents current leakage, thereby improving the performance and scalability of the electronic device.

Implementation Method 1

a ferroelectric crystallization layer between the gate electrode and the substrate, the ferroelectric crystallization layer being at least partially crystallized and including a dielectric material having ferroelectricity or anti-ferroelectricity

Methodology Applied
Scientific EffectFerroelectricity:

Implementation Method 2

a ferroelectric crystallization layer between the gate electrode and the substrate, the ferroelectric crystallization layer being at least partially crystallized and including a dielectric material having ferroelectricity or anti-ferroelectricity

Methodology Applied
Scientific EffectAnti-ferroelectricity:

Implementation Method 3

a crystallization prevention layer between the ferroelectric crystallization layer and the substrate, the crystallization prevention layer including an amorphous dielectric material and being configured to prevent crystallization in the ferroelectric crystallization layer from spreading toward the substrate

Methodology Applied
Scientific EffectCrystallization prevention: Crystallisation

Implementation Method 4

forming a ferroelectric crystallization layer having ferroelectricity or anti-ferroelectricity by crystallizing at least a portion of the amorphous dielectric material layer through an annealing process

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS12230711B2Electronic device and method of manufacturing the same
Publication Date: 2025.02.18 SAMSUNG ELECTRONICS CO LTD
  • US12230711B2 patent drawing
  • US12230711B2 patent drawing
  • US12230711B2 patent drawing

AI summary

Provided are an electronic device and a method of manufacturing the same. The electronic device includes a ferroelectric crystallization layer between a substrate and a gate electrode and a crystallization prevention layer between the substrate and the ferroelectric crystallization layer. The ferroelectric crystallization layer is at least partially crystallized and includes a dielectric material having ferroelectricity or anti-ferroelectricity. Also, the crystallization prevention layer prevents crystallization in the ferroelectric crystallization layer from being spread toward the substrate.