Ferroelectric Memory Stack with Variable Semiconductor Thickness

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Solution Overview

Problem

Current ferroelectric-based memory devices face limitations in achieving high areal data density as the size of individual transistors decreases, necessitating innovative approaches to enhance data storage capacity.

Innovation Solution

The development of a ferroelectric stack structure for memory devices, comprising a ferroelectric switching layer sandwiched between a bottom and top electrode, with a dielectric and semiconductor layer configuration that allows for multiple depletion regions and tunnel lengths, enabling multi-level cell functionality and increased data storage density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional single-level cell ferroelectric memory structure is used, then device structure is simple, but areal data density is limited

Engineering Contradiction:
Improveareal data densityVSAvoidmemory structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent transitions from single-level cell to multi-level cell architecture, utilizing vertical stacking of multiple ferroelectric layers between electrodes. This dimensional change from planar to three-dimensional stacking enables multiple storage levels within the same footprint, significantly increasing areal data density without proportionally increasing device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The memory structure is segmented into multiple ferroelectric layers (first ferroelectric layer, second ferroelectric layer, third ferroelectric layer) with intermediate electrodes, allowing each layer to store independent data. This segmentation enables multi-level cell functionality where combinations of layer states create multiple resistance levels for enhanced storage capacity

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If transistor size is reduced to increase areal density, then more devices fit per chip area, but manufacturing precision requirements increase

Engineering Contradiction:
Improvenumber of devices per chip areaVSAvoidtransistor fabrication precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

Instead of continuing to scale transistor dimensions laterally, the patent utilizes vertical stacking of ferroelectric layers to increase device capacity. This approach shifts the density improvement from lateral scaling to vertical dimensionality, avoiding the escalating manufacturing precision requirements associated with sub-10nm transistor fabrication

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the storage mechanism from single-bit per cell to multi-bit per cell by utilizing multiple resistance levels achievable through different polarization states across stacked ferroelectric layers. This parameter change in storage capacity per device allows higher areal density without requiring smaller transistor geometries

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables higher areal data density by allowing multiple resistance levels and polarization states, effectively increasing the storage capacity of ferroelectric memory devices beyond traditional single-level cell capabilities.

Implementation Method 1

depositing a ferroelectric layer over the semiconductor layer

Methodology Applied
Scientific EffectFerroelectricity:

Implementation Method 2

depositing a semiconductor layer over the bottom electrode layer, the semiconductor layer including a plurality of portions with different thicknesses

Methodology Applied
Scientific EffectDepletion region formation:

Data Source

PatentUS12200943B2Memory device structure and manufacturing method thereof
Publication Date: 2025.01.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12200943B2 patent drawing
  • US12200943B2 patent drawing
  • US12200943B2 patent drawing

AI summary

A method according to the present disclosure includes forming a bottom electrode layer over a substrate, forming an insulator layer over the bottom electrode layer, depositing a semiconductor layer over the bottom electrode layer, depositing a ferroelectric layer over the semiconductor layer, forming a top electrode layer over the ferroelectric layer, and patterning the bottom electrode layer, the insulator layer, the semiconductor layer, the ferroelectric layer, and the top electrode layer to form a memory stack. The semiconductor layer includes a plurality of portions with different thicknesses.