Ferroferric Oxide Catalyst Lowers Thermal Desorption Energy

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Solution Overview

Problem

Current thermal desorption technologies for organic matter-contaminated soil face high energy consumption and heat loss issues due to uneven pollutant distribution and high boiling points, leading to increased fuel costs and inefficiencies.

Innovation Solution

A novel catalyst using a colloidal mixture of ferroferric oxide and ferric chloride with carbon tetrachloride as a solvent, applied in a thermal desorption process at 100-150°C, which reduces the boiling point of organic pollutants and enhances catalytic efficiency, allowing for efficient decomposition and recycling of catalyst components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional thermal desorption is used to treat organic pollutants with high boiling points, then the pollutants can be removed, but energy consumption increases significantly

Engineering Contradiction:
Improvepollutant removal effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the chemical parameters of the treatment system by introducing a catalyst (ferroferric oxide and ferric chloride) that modifies the thermal properties of organic pollutants. The catalyst causes pollutants to decompose at lower temperatures than their normal boiling points, directly addressing the energy consumption problem while maintaining removal effectiveness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a catalyst as an intermediary substance between the heat source and organic pollutants. This catalyst mediates the thermal decomposition process, enabling pollutant breakdown at reduced temperatures and thus reducing the energy input required while still achieving complete pollutant removal

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If high temperature thermal desorption is applied, then organic pollutants decompose effectively, but heat loss from exhaust gas increases

Engineering Contradiction:
Improvepollutant decomposition efficiencyVSAvoidheat loss from exhaust gas
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the temperature parameter of the thermal desorption process from high temperature to low temperature operation. By using the catalyst to enable decomposition at lower temperatures, the exhaust gas temperature is reduced, thereby minimizing heat loss while maintaining effective pollutant decomposition

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful effect of high temperature (which causes heat loss) into a benefit by using catalytic action. The catalyst allows the system to achieve effective decomposition without the harmful high temperatures, turning what would be a disadvantage into an advantage

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If high temperature processing is used, then organic matter is effectively treated, but moisture evaporation consumes excessive energy

Engineering Contradiction:
Improveorganic matter treatment effectivenessVSAvoidenergy for moisture evaporation
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the temperature parameter from high to low, which fundamentally alters the energy distribution in the system. At lower temperatures with catalytic assistance, organic matter decomposition occurs without providing enough energy for extensive moisture evaporation, thus reducing the energy consumed by water phase change while maintaining treatment effectiveness

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst significantly reduces energy consumption and costs by effectively decomposing organic pollutants at lower temperatures, enabling full recovery of carbon tetrachloride and ferroferric oxide, while also improving soil conditions for plant growth with residual ferric chloride.

Implementation Method 1

The catalyst uses a colloidal mixture of ferroferric oxide and ferric chloride as a catalytic active component of thermal desorption

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

thermal desorption remediation technology is widely used in treatment of soil, sludge, sediment and other sites containing volatile and semi-volatile organic pollutants

Methodology Applied
Scientific EffectThermal desorption: Desorption

Implementation Method 3

The catalyst uses a colloidal mixture of ferroferric oxide and ferric chloride as a catalytic active component of thermal desorption, and carbon tetrachloride as a solvent

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS12097487B2Catalyst for inducing thermal desorption of organic matter-contaminated soil and preparation method thereof
Publication Date: 2024.09.24 NANJING GEKOF INST OF ENVIRONMENTAL PROTECTION TECH & EQUIP CO LTD
  • US12097487B2 patent drawing
  • US12097487B2 patent drawing

AI summary

A catalyst for inducing thermal desorption of organic matter-contaminated soil and a preparation method thereof, which uses a colloidal mixture of ferroferric oxide and ferric chloride as a catalytic active component of thermal desorption, and carbon tetrachloride as a solvent. Based on the mass of solvent, a mass percentage of catalytic active component is 0.1%-15%. Ammonia water is added dropwise to ferric chloride aqueous solution to react in oil bath to generate a ferroferric oxide colloidal solution, then ferric chloride and obtained ferroferric oxide colloidal solution are added to carbon tetrachloride, and mixed solution is continuously stirred in an oil bath to evaporate solvent water to prepare a catalyst with carbon tetrachloride as solvent. Catalyst is environmentally friendly and can induce thermal desorption of organic matters in soil. 100% desorption of chlorobenzene, o-xylene and benzo[A]anthracene can be achieved at 130° C., and energy consumption of thermal desorption is greatly reduced.