Ferrule Groove Connector Layout for Impedance-Matched Wire Routing

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Solution Overview

Problem

The housing of existing electrical connectors can lead to non-uniform dielectric constant distribution around electric wires, causing impedance mismatch and deterioration in communication performance.

Innovation Solution

The electrical connector features a ferrule with disposition grooves and lid members that guide and cover electric wires, ensuring a uniform dielectric constant distribution and preventing exposure to air, thereby maintaining communication performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If electric wires are disposed in a housing with a disposition groove, then the electric wires are guided to the front-end surface, but a non-uniform dielectric constant distribution is formed around the electric wires causing impedance mismatch

Engineering Contradiction:
Improvewire guidanceVSAvoidcommunication performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies local quality by introducing a lid member that specifically covers the disposition groove area where electric wires are located. This lid member creates a localized uniform dielectric environment around the wires, while the rest of the housing structure maintains its wire guidance function. The lid member's dielectric material fills the space above the wires, ensuring consistent dielectric constant distribution in the critical area surrounding the electric wires.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The lid member acts as an intermediary element between the electric wires and the external environment. It mediates the dielectric environment by providing a uniform dielectric constant distribution around the wires, preventing direct exposure to air or other non-uniform dielectric materials that would cause impedance mismatch. This intermediary structure resolves the contradiction by maintaining both wire guidance and communication performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the disposition groove is open, then the electric wires are accessible and easy to connect, but the electric wires are exposed to air causing non-uniform dielectric constant distribution

Engineering Contradiction:
Improvewire accessibilityVSAvoiddielectric constant uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The lid member applies local quality by selectively covering only the disposition groove area where electric wires are located, while leaving other areas of the housing accessible or open. This localized coverage ensures uniform dielectric constant distribution precisely where needed (around the wires) without unnecessarily enclosing the entire housing structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The lid member functions as a thin film or shell structure that covers the disposition groove. This thin film approach provides the necessary dielectric uniformity while maintaining a compact and integrated structure. The lid member can be designed as a thin plate or shell that fits over the disposition groove, providing the required dielectric environment without adding excessive complexity or volume.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS20240413556A1Electrical connector and method for manufacturing electrical connector
Publication Date: 2024.12.12 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US20240413556A1 patent drawing
  • US20240413556A1 patent drawing
  • US20240413556A1 patent drawing

AI summary

An electrical connector includes a ferrule, a plurality of first electric wires, and a first lid member. The ferrule includes a front-end surface intersecting a first direction, a first disposition surface parallel to the first direction, and a plurality of first disposition grooves extending along the first direction and formed in the first disposition surface in such a manner as to be arranged along a second direction intersecting the first direction. The plurality of first electric wires are disposed in the plurality of first disposition grooves. The first lid member is disposed on the first disposition surface. The first lid member covers the plurality of first electric wires disposed in the plurality of first disposition grooves.