Fertigation Feed Sensing for Nutrient Balance and Runoff Control

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Solution Overview

Problem

In controlled agricultural environments, crops grown in substrates like stone wool, coconut coir, or peat moss lack inherent nutrients, requiring precise nutrient and water supply through irrigation, which can lead to nutrient imbalance and increased production costs due to excess waste if not managed efficiently.

Innovation Solution

A fertigation sensor system with first and second sensor systems, each containing a conductivity and permittivity sensor, measures electrical properties of feed and runoff solutions to determine nutrient balance, optimizing irrigation and drainage to reduce waste and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If nutrients and water are supplied at rates exceeding plant usage, then plant growth needs are met, but excess water and nutrients drain out of the substrate increasing production costs

Engineering Contradiction:
Improveplant growthVSAvoidproduction cost
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system continuously monitors substrate moisture content and nutrient levels using sensors, and adjusts irrigation and fertigation rates in real-time based on actual plant needs and environmental conditions, eliminating excess application and drainage

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes irrigation and fertigation parameters (flow rates, timing, concentration) based on measured substrate conditions, plant growth stage, and environmental factors to optimize nutrient uptake efficiency

Inventive Principle:
Principle #35Parameter changes

2Productivity

If nutrients are supplied at high concentration, then plant nutrient needs are met, but excess nutrients accumulate in the substrate reaching harmful levels

Engineering Contradiction:
Improveplant growthVSAvoidnutrient toxicity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system monitors substrate nutrient levels continuously and adjusts fertigation concentration and volume to maintain optimal ranges, preventing both deficiency and toxic accumulation through real-time feedback control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static, fixed-rate fertigation to dynamic, variable-rate application that adapts to changing plant needs, substrate conditions, and environmental factors throughout the growth cycle

Inventive Principle:
Principle #15Dynamics

3Productivity

If irrigation water is supplied to replace transpiration, then water balance is maintained, but nutrient concentration in substrate decreases limiting plant growth

Engineering Contradiction:
Improveplant growthVSAvoidnutrient concentration
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The system combines irrigation and fertigation into a single integrated process, delivering both water and nutrients simultaneously through the same irrigation infrastructure, ensuring nutrient supply matches water application

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system monitors both substrate moisture and nutrient levels, adjusting fertigation rates to replenish nutrients removed by plant uptake in proportion to water application and transpiration rates

Inventive Principle:
Principle #23Feedback

4Device complexity

If conventional irrigation systems are used without sensors, then system complexity is low, but nutrient balance cannot be optimized leading to waste

Engineering Contradiction:
Improvesystem complexityVSAvoidnutrient waste
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The system replaces manual, mechanical irrigation control with automated sensor-based electronic control that continuously monitors substrate conditions and adjusts fertigation rates without human intervention

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables the substrate and plants to 'monitor their own needs' through embedded sensors that detect moisture and nutrient levels, automatically triggering appropriate fertigation responses without external management

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system precisely manages nutrient supply, reducing water and fertilizer use, minimizing chemical leaching, and enhancing plant health, thereby lowering installation costs and herbicide/pesticide needs.

Implementation Method 1

a first sensor disposed in the first container... the first sensor can include an electrical conductivity and permittivity sensor

Methodology Applied
Scientific EffectElectrical Conductivity: Conduction (electrical)

Implementation Method 2

the first sensor can include an electrical conductivity and permittivity sensor having at least one prong positioned extending upward from a bottom wall of the first container

Methodology Applied
Scientific EffectPermittivity: Dielectric Permittivity

Data Source

PatentUS20250341509A1Fertigation feed sensor system
Publication Date: 2025.11.06 ADDIUM INC
  • US20250341509A1 patent drawing
  • US20250341509A1 patent drawing
  • US20250341509A1 patent drawing

AI summary

A fertigation sensor system includes a first sensor system and a second sensor system. The first sensor system includes a first container configured to collect a feed solution originating from a fertigation source, the feed solution including water and fertilizer at a target ratio of concentration of water to fertilizer and a first sensor disposed in the first container. The second sensor system includes a second container configured to collect the feed solution originating from the fertigation source and a second sensor disposed in the second container. The sensor systems are usable to determine volumetric flow rates and electrical conductivity and permittivity of feed solution before and after being provided to one or more plants, thereby providing data indicating plant development and growth conditions.