Fertiliser Pellets with Water Absorbent Polymer

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Solution Overview

Problem

Establishing new turf requires excessive amounts of fertilizers and water, with traditional methods leading to inefficiencies due to phase separation and water loss, and existing products are difficult to apply correctly in proportion.

Innovation Solution

A stable fertiliser composition in the form of pellets or granules combining organic fertiliser and water absorbent polymer, produced by mixing, pelletising, and drying, which maintains structure for storage and application, allowing for controlled water absorption and nutrient release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple products (fertiliser and water absorbent polymer) are mixed together to form a salt and pepper mixture, then application is simplified, but phase separation occurs during production, distribution and application limiting correct rate application

Engineering Contradiction:
Improveapplication simplicityVSAvoidmixture stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent combines multiple products (fertiliser and water absorbent polymer) into a single unified granule structure. This merging eliminates phase separation by ensuring the components remain mixed at the granule level, while still allowing each component to function independently. The granule structure maintains composition stability throughout production, distribution and application.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent segments the mixture into discrete granules rather than creating a homogeneous salt and pepper mixture. Each granule acts as an independent unit containing both components in correct proportions, preventing phase separation during handling and application while maintaining operational simplicity.

Inventive Principle:
Principle #1Segmentation

2Productivity

If inorganic or synthetic fertilisers are used to provide rapid nutrients, then turf growth is accelerated, but over application becomes toxic to turf and leads to environmental damage through leaching

Engineering Contradiction:
Improveturf growth rateVSAvoidtoxicity and leaching
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical and chemical parameters of the fertiliser by incorporating water absorbent polymers that control water solubility. This parameter change allows the fertiliser to provide rapid nutrients through controlled dissolution while preventing excessive leaching and toxicity through regulated water uptake and release mechanisms.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material combining inorganic fertiliser with water absorbent polymer. This composite maintains the rapid nutrient delivery of synthetic fertilisers while adding the water-retaining and leaching-prevention properties of the polymer, thus reducing harmful effects through material composition.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If organic fertilisers are used to avoid toxicity and leaching, then environmental damage is reduced, but the water soluble content is low requiring extended biodegradation time

Engineering Contradiction:
Improvetoxicity and leachingVSAvoidbiodegradation time
Core Design Contradiction:
Object-affected harmful factorsVSDuration of action of moving object

Solution Approach 1:

The patent changes the biodegradation parameter by incorporating water absorbent polymers that accelerate the breakdown process. The polymers increase water solubility and facilitate microbial activity, thereby reducing the extended biodegradation time of organic fertilisers while maintaining the environmental benefits of reduced toxicity and leaching.

Inventive Principle:
Principle #35Parameter changes

4Loss of energy

If water absorbent polymers are added to reduce water requirements, then water loss is diminished, but the amount of fertiliser to be applied increases substantially making correct proportion application difficult

Engineering Contradiction:
Improvewater lossVSAvoidapplication complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the water absorbent polymer with the fertiliser into a single granule product. This combination eliminates the need to apply separate products in correct proportions, reducing application complexity while maintaining the water-saving benefits of the polymer.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a multi-functional granule that simultaneously provides fertilisation and water retention capabilities. This universal product performs multiple functions (nutrient delivery and water management) in a single application, eliminating the complexity of applying multiple separate products.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition provides efficient water retention and nutrient delivery to turf, reducing water requirements and promoting healthy turf growth by stabilizing the fertiliser and polymer mixture, ensuring accurate application and prolonged nutrient release.

Implementation Method 1

water absorbent polymers absorb and retain water for the roots of turf to use

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

water absorbent polymers absorb and retain water for the roots of turf to use

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS8562710B2Fertiliser composition
Publication Date: 2013.10.22 DULUXGROUP AUSTRALIA

AI summary

This invention relates to a storage stable fertilizer composition in the form of pellets or granules comprising an organic fertilizer in admixture with a water absorbent polymer. This invention also relates to a process for producing a storage stable fertilizer composition, the process comprising: i) mixing an organic fertilizer and a water absorbent polymer to form a mixture; ii) pelletizing or granulating the mixture; and iii) drying the pellets or granules for a time and under conditions sufficient to form a storage stable fertilizer composition.