Fertilizer Interpolymers Inhibiting Nutrient Precipitation

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Solution Overview

Problem

Fertilizers often fail to fully utilize nutrients due to reactions that lead to precipitation or clumping of inorganic compounds, resulting in low availability for plants, with less than 50% of fertilizers being absorbed, especially phosphate which may be as low as 15%.

Innovation Solution

The use of high charge density polymers that inhibit the precipitation of inorganic phosphate, carbonate, or sulfate salts and disperse inorganic particulates, enhancing nutrient availability by stabilizing fertilizer nutrients and improving their uptake by plants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional fertilizers are applied to promote plant growth, then nutrient supply is provided, but precipitation reactions between elements decrease the amount of available nutrients for plant uptake

Engineering Contradiction:
Improveavailable nutrientsVSAvoidnutrient availability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent introduces organic acids (such as citric acid, gluconic acid, or their salts) as intermediary substances that chelate metal ions (Ca2+, Mg2+, Fe3+, Al3+) to form stable complexes. This prevents the metal ions from reacting with phosphate to form precipitates, thereby maintaining phosphate availability. The organic acid acts as a mediator between the fertilizer nutrients and the soil environment, ensuring nutrients remain in soluble, plant-available forms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameters of the fertilizer system by incorporating organic acids that alter the pH and chelation capacity of the nutrient solution. These parameter changes prevent precipitation reactions by maintaining metal ions in chelated, soluble forms, thereby improving nutrient stability and availability throughout the fertilizer application period.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If inorganic phosphorus is applied to fertilizers, then phosphate nutrients are supplied, but reactions with metal ions form phosphate minerals that decrease available phosphorus

Engineering Contradiction:
Improvephosphate nutrientsVSAvoidprecipitation of phosphate minerals
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

Organic acids serve as intermediary chelating agents that bind to metal ions (Ca2+, Mg2+, Fe3+, Al3+) preferentially over phosphate. This prevents these metal ions from reacting with phosphate to form insoluble minerals. The organic acid intermediary effectively competes for metal ion binding, keeping phosphate in soluble, available forms for plant uptake.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the potentially harmful precipitation reaction into a beneficial chelation process. Instead of allowing metal ions to form harmful phosphate precipitates, the organic acids utilize these same metal ions to form beneficial chelate complexes that prevent precipitation while maintaining nutrient availability. The harmful metal-phosphate reaction is redirected into a useful metal-organic acid chelation process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases fertilizer efficacy, allowing for higher crop yields and reducing the need for additional fertilizer applications, thereby enhancing profitability and nutrient availability for plants.

Implementation Method 1

The use of high charge density polymers that inhibit the precipitation of inorganic phosphate, carbonate, or sulfate salts

Methodology Applied
Scientific EffectPrecipitation inhibition: Precipitation

Implementation Method 2

disperse inorganic particulates including calcium, magnesium, iron, copper, zinc, manganese, and salts thereof

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Data Source

PatentUS11447698B2Fertilizer
Publication Date: 2022.09.20 EVANS BRYAN D
  • US11447698B2 patent drawing
  • US11447698B2 patent drawing
  • US11447698B2 patent drawing

AI summary

Interpolymers useful for mixing with a fertilizer for the purpose of enhancing the efficacy of fertilizer nutrients in agricultural applications; and methods of inhibiting the precipitation of, and/or dispersing, inorganic elements in the fertilizer.