Fertilizer Tube System with Guard Scraper for Furrow Placement

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Solution Overview

Problem

Conventional liquid fertilizer applicators often directly apply fertilizer to seeds, causing germination injury due to burning, and are not efficient in dispensing fertilizer within a furrow to minimize this injury.

Innovation Solution

A fertilizer tube system with an input opening at the upper end and an output opening at the lower end, featuring a tab and a guard scraper that attaches to a planter shank, allowing for the controlled dispensing of fertilizer into a furrow created by the planter implement, thereby minimizing direct contact with seeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If liquid fertilizer is directly applied to seeds, then fertilizer application efficiency is improved, but germination injury increases due to burning

Engineering Contradiction:
Improvefertilizer application efficiencyVSAvoidgermination injury
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The fertilizer application process is segmented into distinct zones: a first zone for fertilizer application and a second zone for seed placement. The tube is positioned to deliver fertilizer to a specific location in the furrow, separated from the seed placement location, thereby preventing direct contact between fertilizer and seeds while maintaining efficient application

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary spatial relationship between fertilizer and seeds through the tube positioning system. The tube is angled and positioned to deliver fertilizer to a specific zone in the furrow that is distinct from where seeds are placed, using the furrow structure as an intermediary to separate the harmful fertilizer from the sensitive seeds

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If fertilizer is applied in close proximity to seeds, then crop yield improvement is achieved, but seed burning occurs causing germination injury

Engineering Contradiction:
Improvecrop yieldVSAvoidseed survival rate
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by creating distinct functional zones within the furrow: a first zone receiving fertilizer and a second zone for seed placement. The tube is positioned and angled to deliver fertilizer locally to the first zone, ensuring high concentration fertilizer application where needed while maintaining low concentration or no fertilizer contact in the seed placement zone, thereby protecting seed survival while achieving yield improvement

Inventive Principle:
Principle #3Local quality

3Ease of operation

If conventional fertilizer applicators are used, then fertilizer dispensing is simplified, but direct contact with seeds causes burning and germination injury

Engineering Contradiction:
Improvefertilizer dispensing simplicityVSAvoidfertilizer burning
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent employs a dynamic positioning system where the tube can be adjusted to different angles and positions to optimize fertilizer delivery. The tube is positioned at a specific angle relative to the furrow to ensure fertilizer is delivered to the correct zone without contacting seeds, providing operational flexibility while preventing harmful contact

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10638658B2Fertilizer tube system
Publication Date: 2020.05.05 TOTALLY TUBULAR MFG
  • US10638658B2 patent drawing
  • US10638658B2 patent drawing
  • US10638658B2 patent drawing

AI summary

A fertilizer tube system for efficiently dispensing and placing fertilizer within a furrow to minimize germination injury. The fertilizer tube system generally includes a fertilizer tube having an input opening at an upper end of the fertilizer tube and an output opening at a lower end of the fertilizer tube, a tab attached to the fertilizer tube between the input opening and the output opening and a guard scraper attached to a lower portion of the fertilizer tube. The guard scraper includes a mounting portion having a receiver channel adapted to be removably attachable to a mounting member of a planter shank of a planter implement, wherein the mounting member is comprised of an inverted T-shaped structure.