FES Brace with Variable Resistance Hinge for Dropfoot

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Solution Overview

Problem

Conventional treatments for drop foot, such as rigid ankle/foot braces and Functional Electrical Stimulation (FES), suffer from limitations like joint immobilization, muscle degeneration, and muscle fatigue, necessitating a more practical and effective solution for consistent stimulation and adjustable resistance.

Innovation Solution

A wearable FES brace with embedded sensors and a controller that provides controlled, intermittent stimulation of the peroneal muscles based on foot-ground interaction, featuring adjustable resistance and automatic locking to prevent fatigue, allowing for easy application and use without a physical therapist's intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a rigid ankle/foot brace is used to maintain the ankle in a neutral position, then the ankle stability is improved, but the ankle function is interfered with and soft tissue contracture risk increases

Engineering Contradiction:
Improveankle stabilityVSAvoidankle function
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The brace incorporates a movable joint instead of a fixed rigid connection, allowing the ankle to dynamically adjust its position. The joint can be locked when stability is needed and unlocked to allow natural movement, resolving the contradiction between stability and function.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The brace uses periodic locking and unlocking mechanisms to provide stability during weight-bearing phases and allow movement during non-weight-bearing phases, enabling both stability and function through time-dependent control.

Inventive Principle:
Principle #19Periodic action

2Stability of the object's composition

If the ankle is fixed by the brace, then the ankle stability is improved, but the peroneal muscles degenerate and lose viability

Engineering Contradiction:
Improveankle stabilityVSAvoidmuscle viability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The dynamic joint allows the ankle to move within certain ranges, providing mechanical stimulation to the peroneal muscles while maintaining stability when needed. This prevents muscle atrophy while ensuring joint stability during weight-bearing activities.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The brace incorporates sensors that detect ankle position and provide feedback to control the joint locking mechanism, ensuring the ankle remains stable during weight-bearing while allowing movement during non-weight-bearing phases to stimulate muscle activity.

Inventive Principle:
Principle #23Feedback

3Reliability

If conventional FES is used to stimulate peroneal muscles, then muscle function is improved, but muscle fatigue occurs quickly

Engineering Contradiction:
Improvemuscle functionVSAvoidmuscle endurance
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The FES system uses periodic stimulation patterns with rest intervals between stimulation cycles. This allows muscles to recover and avoid fatigue while maintaining functional improvement through repeated stimulation over time.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system incorporates sensors to detect muscle activation levels and adjusts FES intensity accordingly, reducing stimulation intensity when fatigue indicators are detected to prevent muscle exhaustion while maintaining effectiveness.

Inventive Principle:
Principle #23Feedback

4Device complexity

If conventional FES is used without microprocessor control, then the device complexity is reduced, but the stimulation consistency and optimization are insufficient

Engineering Contradiction:
Improvecontrol system complexityVSAvoidelectrode placement precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The brace incorporates automated electrode placement mechanisms and self-adjusting FES parameters that adapt to user needs without requiring manual adjustment or complex external control systems, maintaining simplicity while improving precision.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system automatically adjusts FES parameters such as intensity and frequency based on detected muscle response and user activity level, optimizing stimulation effectiveness without requiring complex manual control mechanisms.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables improved ambulatory function by maintaining muscle condition and stability, allowing for rehabilitation through regular activities like walking, while preventing muscle fatigue and joint instability.

Implementation Method 1

a solenoid for locking the joint of the brace

Methodology Applied
Scientific EffectSolenoid: Solenoid

Implementation Method 2

Functional Electrical Stimulation (FES) is a well-established field of research and its foundation is based on the fact that a muscle can be externally stimulated to contract by passing a current having a specific shape, strength and frequency through skin-electrodes overlying the muscle

Methodology Applied
Scientific EffectFunctional Electrical Stimulation: Conduction (electrical)

Data Source

PatentUS9456918B2Orthosis and method of use for treatment and rehabilitation of dropfoot
Publication Date: 2016.10.04 DREXEL UNIV
  • US9456918B2 patent drawing
  • US9456918B2 patent drawing
  • US9456918B2 patent drawing

AI summary

A functional electrical stimulation brace responsive to various positions of an intended wearer's foot. The device includes a plurality of sensors positioned at different locations under the intended wearer's foot to detect the current position of the foot. Outputs from the sensors are fed to a controller that uses logic to activate an electrical stimulation unit that stimulates the peroneal muscles of a patient at the appropriate times during the patient's gait. The device may also employ mechanical stabilization of the ankle in addition to the functional electrical stimulation by means of an ankle foot orthosis with a variable resistance hinge. The electrodes are embedded in fixed locations in the brace upper portion so that optimal location of the electrodes relative to the peroneal muscles is maintained every time the device is applied. Also provided is a method for assistance and rehabilitation for a patient by electrical stimulation of the peroneal muscles. In the method, the position of the foot is detected and the peroneal muscles are stimulated responsive to particular positions of the patient's foot in order to activate the muscles at the appropriate times during the patient's gait. The device also provides lateral and torsional stability by means of the ankle-foot orthosis.