FET Threshold Voltage Tuning via Gate Dielectric Work Function

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Solution Overview

Problem

Existing field-effect transistor structures face challenges in adjusting threshold voltages without degrading channel mobility and increasing circuit complexity, due to limitations in tuning multiple threshold voltages and achieving optimal separation between them.

Innovation Solution

The structure employs undoped intrinsic semiconductor channel regions with distinct atomic concentrations of work function metals in gate dielectric layers, allowing for independent adjustment of threshold voltages through doping, eliminating the need for channel doping and enhancing mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If channel doping is used to adjust threshold voltage, then threshold voltage can be tuned, but channel mobility degrades and performance deteriorates

Engineering Contradiction:
Improvethreshold voltage tuningVSAvoidchannel mobility
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent segments the threshold voltage control function from the channel region to the gate dielectric layer. By placing work function metal atoms in the gate dielectric rather than doping the channel, the invention separates the threshold voltage adjustment mechanism from the charge transport path, allowing independent optimization of both threshold voltage and channel mobility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gate dielectric layer acts as an intermediary medium to achieve threshold voltage control. Instead of directly modifying the channel region, the invention uses work function metal atoms embedded in the gate dielectric as a mediator to influence the electric field and threshold voltage without degrading channel properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If work function metal is changed to adjust threshold voltage, then threshold voltage can be tuned, but the threshold voltages of both conductivity types are impacted and circuit design complexity increases

Engineering Contradiction:
Improvethreshold voltage tuningVSAvoidcircuit design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by enabling independent threshold voltage control for each transistor type through spatially selective modification of work function metal concentration in the gate dielectric. Different atomic concentrations of work function metal can be introduced into n-type and p-type transistor gate dielectrics independently, allowing customized threshold voltages without affecting other devices.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the parameter of work function metal atomic concentration in the gate dielectric layer to control threshold voltage. By varying this concentration parameter selectively for different transistor regions, the patent achieves independent threshold voltage tuning for both n-type and p-type devices, simplifying circuit design.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If conventional methods are used to provide multiple threshold voltages, then some threshold voltage separation can be achieved, but the separation is less than optimum

Engineering Contradiction:
Improvethreshold voltage separationVSAvoidthreshold voltage optimization
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent optimizes threshold voltage separation by precisely controlling the atomic concentration of work function metal atoms in the gate dielectric layer. This parameter control enables achieving optimal or even maximum separation between different threshold voltages, exceeding the capabilities of conventional methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves channel mobility, reduces circuit complexity, and allows for precise tuning of threshold voltages, enabling better separation and optimization of voltage values in field-effect transistors.

Implementation Method 1

diffusing atoms of the work function metal with an annealing process from the first layer of the work function metal into the gate dielectric layer over the first channel region and from the first layer and the second layer of the work function metal into the gate dielectric layer over the second channel region

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11264477B2Field-effect transistors with independently-tuned threshold voltages
Publication Date: 2022.03.01 GLOBALFOUNDRIES US INC
  • US11264477B2 patent drawing
  • US11264477B2 patent drawing
  • US11264477B2 patent drawing

AI summary

Structures for field-effect transistors and methods of forming a structure for field-effect transistors. A semiconductor layer includes first and second channel regions, a first field-effect transistor has a first gate dielectric layer over the first channel region, and a second field-effect transistor has a second gate dielectric layer over the second channel region. The first and second channel regions are each composed of an undoped section of an intrinsic semiconductor material, the first gate dielectric layer contains a first atomic concentration of a work function metal, and the second gate dielectric layer contains a second atomic concentration of the work function metal that is greater than the first atomic concentration of the work function metal in the first gate dielectric layer.