FFC Connector Locking Structure for Accurate Cable Alignment
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Solution Overview
Problem
Flat flexible cables (FFCs) connected to connectors in electronic devices often experience unstable electrical connections due to improper coupling, leading to increased defective products and re-work caused by cable connection failures.
Innovation Solution
A connector design featuring a base with second terminals, a locking member with third terminals, and operating members that rotate to lock the cable between the base and locking member, ensuring stable electrical connection through tension-based operation, with optional conductive or non-conductive materials and magnetic components for enhanced stability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a top locking structure is provided to prevent disconnection, then connection reliability is improved, but the locking structure may operate and close even when the FFC is not accurately coupled, causing unstable electrical connection
Solution Approach 1:
The connector performs preliminary alignment verification through guide pins and guide grooves before the locking mechanism engages. The guide pins must first align with and enter the guide grooves, establishing proper positioning, before the locking member can close. This preliminary action ensures accurate coupling is achieved before locking occurs, preventing premature locking of misaligned connections.
Solution Approach 2:
The guide pins and guide grooves act as intermediary elements between the FFC connector and the locking structure. These intermediaries verify proper alignment by requiring the guide pins to fit into the guide grooves at specific positions, serving as a mechanical check that accurate coupling has been achieved before the locking member can engage and close.
2Stability of the object's composition
If the locking member is designed to lock the cable, then connection stability is improved, but the structure becomes more complex
Solution Approach 1:
The locking member integrates multiple functions into a single component: it provides the locking action through rotation, incorporates the tensioning function through its connection to the operating member, and includes the electrical contact function through integrated contact terminals. By merging these functions into one component rather than using separate parts, the structure achieves high connection stability without proportionally increasing complexity.
Solution Approach 2:
The locking member serves multiple purposes simultaneously: it locks the FFC in place, provides electrical connection through integrated contacts, and works with the operating member for both insertion and removal operations. This multi-functionality reduces the need for additional separate components, maintaining structural efficiency while achieving stable connection.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The connector ensures reliable and efficient cable connection by ensuring accurate posture alignment and tension-based locking, reducing defective products and re-work due to cable connection failures.
Implementation Method 1
rotate the locking member from an open position to a closed position and to lock the front end of the cable between the base and the locking member
Implementation Method 2
pull the locking member toward the base by tension
Implementation Method 3
optional conductive or non-conductive materials and magnetic components for enhanced stability
Data Source
AI summary
A connector to which a cable provided with a plurality of first terminals is connected is provided. The connector may include a base including a plurality of second terminals; a locking member including a plurality of third terminals and an end rotatably connected to the base; a first operating member including a first end of the first operating member and a second end of the first operating member, the first end of the first operating member is fixed to the base, and the second end of the first operating member is fixed to the locking member, and a second operating member spaced apart from the first operating member and including a first end fixed to the base and a second end fixed to the locking member, wherein the first operating member and the second operating member are configured to, based on being pressed by a front end of the cable, rotate the locking member from an open position to a closed position and to lock the front end of the cable between the base and the locking member.


