Reproducible FFPE Quality Control Material for Molecular Assays

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Solution Overview

Problem

Current methods for molecular assays using formalin-fixed, paraffin-embedded (FFPE) tissues lack reliable quality control materials that can mimic patient specimens and ensure consistent performance over time, leading to inconsistencies in assay validation and verification.

Innovation Solution

Development of reproducible FFPE quality control materials with defined concentrations of test cells and background cells, mixed with a gelling polymer, formalin-fixed, and embedded in paraffin, allowing for controlled detection of specific markers and providing a homogeneous, sustainable control for molecular assays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional FFPE tissue samples are used for quality control, then the material can be stored indefinitely and nucleic acids can be recovered decades after fixation, but the samples lack consistency and reliability for assay validation

Engineering Contradiction:
Improvequality control reliabilityVSAvoidsample composition consistency
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent creates artificial quality control materials that are copies of real patient tissue samples but with controlled and defined characteristics. These synthetic samples replicate the FFPE processing and nucleic acid degradation patterns of genuine tissues while providing consistent, reproducible compositions for reliable assay validation and quality control.

Inventive Principle:
Principle #26Copying

2Manufacturing precision

If real patient specimens are used for quality control, then they provide authentic tissue characteristics, but they cannot be reproduced consistently and are limited in availability

Engineering Contradiction:
Improvequality control material reproducibilityVSAvoidassay validation applicability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent systematically controls and defines key parameters of the quality control materials, including cell type composition, nucleic acid content, and degradation levels. By adjusting these parameters, the artificial samples can be tailored to match various patient tissue types and assay requirements, achieving both reproducibility and versatility for different validation scenarios.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If defined concentrations of test cells and background cells are mixed with gelling polymer, then homogeneous and reproducible FFPE materials are created, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvequality control consistencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The manufacturing process is divided into distinct sequential steps: preparing test cell suspensions with defined concentrations, mixing with background cells, incorporating gelling polymer, molding, FFPE processing, and sectioning. This segmentation allows each step to be optimized and controlled independently, ensuring reproducibility while making the overall complex process manageable and standardized.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides highly reproducible FFPE materials that enable consistent detection of markers, ensuring accurate validation and verification of molecular assays, and can be used indefinitely, addressing the limitations of existing quality control materials.

Implementation Method 1

mixing the cellular material with a gelling polymer, creating a gel/cellular material; adding the gel/cellular material to a mold with a defined shape until the gelling polymer solidifies

Methodology Applied
Scientific EffectGelation: Gel

Implementation Method 2

formalin fixing the sliced solidified material

Methodology Applied
Scientific EffectChemical fixation: Chemical Bonding

Implementation Method 3

embedding the material in paraffin

Methodology Applied
Scientific EffectEmbedding:

Data Source

PatentUS9909964B2Method of preparing quality control material for FFPE
Publication Date: 2018.03.06 LIFE TECHNOLOGIES CORP
  • US9909964B2 patent drawing
  • US9909964B2 patent drawing
  • US9909964B2 patent drawing

AI summary

This specification relates to Formalin-fixed embedded quality control material for use for validation, verification, and to run controls for molecular assays. The quality control material can be used for a variety of tissues and for a variety of molecular assays. The quality control material can be used in commercial labs for validation and limit-of-detection analyses.