Fiber Optic Adapter With Self-Resetting Dust and Laser Shielding

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Solution Overview

Problem

Existing fiber optic adapters lack reliable dust protection and laser safety features, leading to signal interference and potential operator harm due to dust and foreign matter ingress.

Innovation Solution

A fiber optic adapter with a spring-elastic dust protection sealing element that automatically resets and integrates laser protection, ensuring a dust-tight seal and preventing light escape, using a monolithic sheet metal bent part for enhanced reliability and user-friendliness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a removable dust cap is used to close the connector opening, then dust protection is provided, but the complexity of operation increases and reliability decreases due to manual intervention requirements

Engineering Contradiction:
Improvedust protection reliabilityVSAvoidmanual intervention requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The dust protection sealing element is designed to automatically close the connector opening when no connector is present, eliminating the need for manual dust cap installation. The element self-actuates based on the presence or absence of a connector, providing dust protection automatically without user intervention.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The dust protection sealing element transitions from a static dust cap to a dynamic component that automatically changes position (open/closed) in response to connector insertion/removal. This dynamic behavior adapts the dust protection mechanism to the operational state of the adapter.

Inventive Principle:
Principle #15Dynamics

2Reliability

If a lockable hard flap is used for dust protection, then sealing effectiveness is improved, but the device complexity and operation difficulty increase

Engineering Contradiction:
Improvedust sealing effectivenessVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The complex locking mechanism is extracted and replaced with a simple elastic restoring force. The dust protection sealing element relies on its inherent elasticity to return to the closed position, eliminating the need for separate locking components while maintaining effective sealing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The material properties of the dust protection sealing element are optimized to provide sufficient elastic force for effective sealing. By selecting appropriate materials with suitable elasticity parameters, the system achieves reliable dust protection without mechanical locking mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If the dust protection closure element requires manual closing, then control precision is improved, but the ease of operation and user-friendliness deteriorate

Engineering Contradiction:
Improveclosure control precisionVSAvoiduser-friendliness
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The dust protection sealing element automatically performs the closing action based on connector presence detection, eliminating the need for manual user input. The system self-regulates the closure timing and force, providing both automatic operation and precise control.

Inventive Principle:
Principle #25Self-service

4Ease of operation

If a spring-elastic self-resetting dust protection sealing element is used, then ease of operation and reliability are improved, but the device complexity increases

Engineering Contradiction:
Improveautomatic reset functionalityVSAvoidspring mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The dust protection sealing element combines multiple functions into a single component: dust sealing, automatic opening/closing actuation, and position indication. This multi-functional design eliminates the need for separate mechanisms while providing automatic reset functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adapter provides improved reliability by preventing dust and signal interference, enhances user-friendliness with self-resetting functionality, and ensures operator safety through integrated laser protection.

Implementation Method 1

the dust protection locking element be spring-elastic and self-resetting to a locking position at the plug connection opening

Methodology Applied
Scientific EffectSpring elasticity: Elasticity

Implementation Method 2

at least one dust protection sealing element for a dust-tight sealing of the connector opening

Methodology Applied
Scientific EffectSealing:

Implementation Method 3

the accumulation of dust and/or other foreign matter can be prevented

Methodology Applied
Scientific EffectDust protection:

Data Source

PatentEP4686967A1Optical fiber adapter, protection unit, method for producing a fiber optic adapter
Publication Date: 2026.02.04 REICHLE & DE-MASSARI
  • EP4686967A1 patent drawingFigure 1
  • EP4686967A1 patent drawingFigure 2
  • EP4686967A1 patent drawingFigure 3~4

AI summary

The invention relates to a fiber optic adapter (10a-f) with at least one basic housing (60a-f) which has at least one connector opening (78a-f, 80a-f, 82a-f, 84a-f) for inserting a connector (12a-f) into the basic housing (60a-f), and with a protective unit (20a-f, 22a-f) arranged on the basic housing (60a-f) which has at least one dust protection sealing element (24a-f, 26a-f) for a dust-tight sealing of the connector opening (78a-f, 80a-f, 82a-f, 84a-f). It is proposed that the dust protection closure element (24a-f, 26a-f) be spring-elastic and self-resetting to a closed position of the dust protection closure element (24a-f, 26a-f) at the plug connection opening (78a-f, 80a-f, 82a-f, 84a-f).