Water-Insoluble Fiber Adsorbent for Bioparticle Purification

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Solution Overview

Problem

Current methods for purifying biological particles, such as viruses, are expensive and inefficient due to the high cost and small pore diameters of bead carriers used in traditional chromatography, leading to low recovery rates and high residual rates in the washing step.

Innovation Solution

A structure comprising a water-insoluble fiber with a low-molecular-weight antibody connected to it, which serves as an adsorbent for efficient purification of biological particles, offering a high recovery rate in the elution step and low residual rate in the washing step, while being cost-effective.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bead carriers are used in traditional chromatography, then purification can be performed, but the cost becomes expensive and the pore diameters become small

Engineering Contradiction:
Improvepurification effectivenessVSAvoidcost and pore diameter
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses porous glass beads as the base material for the adsorbent carrier. These porous materials provide large pore diameters that enable efficient passage of biological particles while maintaining structural integrity and purification effectiveness, directly addressing the pore diameter limitation of traditional bead carriers

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent employs a cost-effective adsorbent composition using porous glass beads combined with low-molecular-weight antibodies. This combination provides an inexpensive alternative to traditional expensive bead carriers while maintaining purification effectiveness, making the process economically viable for large-scale applications

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If traditional chromatography methods are used, then biological particles can be purified, but the recovery rate becomes low and residual rate in washing step becomes high

Engineering Contradiction:
Improvepurification capabilityVSAvoidrecovery rate and residual rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent optimizes the adsorbent structure by combining porous glass beads with low-molecular-weight antibodies at specific concentrations. This parameter optimization enhances the binding efficiency and selectivity, resulting in improved recovery rates during elution and reduced residual rates during washing steps

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite adsorbent material by immobilizing low-molecular-weight antibodies onto porous glass bead surfaces. This composite structure combines the advantages of porous materials (large pore diameter, high surface area) with the specific binding capability of antibodies, achieving both high purification effectiveness and high productivity

Inventive Principle:
Principle #40Composite materials

3Strength

If bead carriers with small pore diameters are used, then structural integrity is maintained, but efficient recovery of biological particles is hindered

Engineering Contradiction:
Improvestructural integrityVSAvoidrecovery efficiency
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The patent specifically selects porous glass beads with controlled pore diameters that are optimized for biological particle passage. These porous materials maintain structural integrity while providing sufficient pore size to allow efficient recovery of viruses and other biological particles, directly resolving the contradiction between strength and productivity

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The described method provides an efficient and cost-effective means to purify biological particles with high recovery rates and low residual rates, addressing the limitations of traditional chromatography techniques.

Implementation Method 1

Affinity chromatography is a method of separating target substances and other impurities by using carriers obtained by immobilizing, to bead base materials, ligands such as antibodies or the like that specifically bind to target molecules.

Methodology Applied
Scientific EffectAffinity chromatography: Adsorption

Implementation Method 2

a structure including a water-insoluble fiber and a low-molecular-weight antibody connected to the water-insoluble fiber

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

ligands such as antibodies or the like that specifically bind to target molecules

Methodology Applied
Scientific EffectSpecific binding: Adsorption

Data Source

PatentUS20240024851A1Structure, method for producing same, adsorbent in which same is used, and method for purifying bioparticles
Publication Date: 2024.01.25 KANEKA CORP
  • US20240024851A1 patent drawing

AI summary

A structure includes a water-insoluble fiber, and a low-molecular-weight antibody connected to the water-insoluble fiber. A method of producing a structure includes connecting a water-insoluble fiber and a low-molecular-weight antibody to each other.