Fiber Combiner Input Port Dump for Reverse Beam Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High power laser systems face challenges in efficiently managing and removing reverse-propagating beams, which can damage optical components and pose safety risks.

Innovation Solution

The apparatus includes a beam dump comprising two halves with inlets for receiving and directing light, allowing for the diffusion, absorption, or redirection of light energy, thereby safely managing reverse-propagating beams.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If ports in a fiber combiner are left unused, then device complexity is reduced, but harmful reverse-propagating beams can damage optical components

Engineering Contradiction:
Improvecombiner configurationVSAvoidreverse-propagating beam damage
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the beam dump function from the main combiner body by providing separate input ports specifically coupled to beam dumps. This allows unused or protected ports to be isolated from the main combining function while still safely handling reverse-propagating beams through dedicated dump components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Beam dumps serve as intermediary components between the combiner input ports and the external environment. These intermediaries safely intercept and dissipate reverse-propagating beams before they can cause damage to sensitive optical components, while allowing the main combiner to focus on its primary function of combining forward-propagating beams.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If beam dumps are added to manage reverse-propagating beams, then component safety is improved, but device complexity increases

Engineering Contradiction:
Improveoptical component protectionVSAvoidcombiner structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the combiner system into distinct functional modules: main combiner ports for beam combining, separate protected input ports for beam dumping, and dedicated beam dump components. This segmentation allows each component to be optimized for its specific function while maintaining overall system reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The beam dump components serve multiple functions: they protect against reverse-propagating beams, provide additional input ports for system flexibility, and can be configured in various geometries (hexagonal, square, triangular) to accommodate different combiner arrangements. This multi-functionality reduces the need for separate protective devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If all input ports are used for high power beams, then energy utilization is maximized, but safety risks from reverse propagation increase

Engineering Contradiction:
Improvebeam power utilizationVSAvoidreverse-propagating beam effects
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent converts the potentially harmful reverse-propagating beams into a manageable situation by providing dedicated beam dump ports. Reverse-propagating beams that would otherwise damage components are instead directed to designated dump ports where they can be safely dissipated, effectively turning a safety risk into a controlled energy discharge path.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively removes optical energy from reverse-propagating beams, preventing damage to optical components and enhancing safety by directing high power light away from sensitive areas.

Implementation Method 1

The interior of the beam dump may be configured to multiply reflect and diffuse a beam received at an input port

Methodology Applied
Scientific EffectLight diffusion through multiple reflections: Reflection

Implementation Method 2

The interior of the beam dump may be configured to multiply reflect and diffuse a beam received at an input port and remove the beam through absorption

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentEP3504764B1Fiber combiner with input port dump
Publication Date: 2025.05.21 NLIGHT INC
  • EP3504764B1 patent drawingFigure 1
  • EP3504764B1 patent drawingFigure 2
  • EP3504764B1 patent drawingFigure 3A~4

AI summary

An apparatus includes a plurality of input fibers including one or more signal fibers and one or more beam dump fibers, a signal combiner having an input end coupled to the plurality of input fibers so as to couple portions of one or more signal beams respectively propagating in one or more of the signal fibers to form a combiner beam, an output fiber coupled to an output end of the signal combiner so as to receive the combiner beam, and a beam dump coupled to at least one of the one or more beam dump fibers so as to receive a light beam propagating from the output fiber that is associated with the combiner beam.